APD User Manual
48Pages

DISPENSING EXCELLENCE E-Mail gcisales@glascraft.com

ABOUT THIS MANUAL 1 TECHNICAL VIDEO TAPES 1 Parts & Illustrations APD SYSTEM LIST, OPTIONS, REPAIR PARTS KITS 2 LPA-160-01 CATALYST SLAVE PUMP 13 OPERATING YOUR POLYESTER Installation / Operation ASSEMBLY INSTRUCTIONS FILLING THE SOLVENT TANK 21 TO FILL MATERIAL LINE 22 SHUT DOWN PROCEDURE 23 Limited Warranty Policy If You Have An Equipment Problem Supplement Manuals INSIDE BACK COVER

About This Manual Before operating, maintaining or servicing any Glas- Craft system, read and understand all of the technical and safety literature provided with Glas-Craft products. If you do not have the manuals and safety literature for your Glas-Craft system, contact your Glas-Craft distributor or Glas-Craft, Inc. In this Glas-Craft technical and safety publication, the following advisories will be provided where Is information about the procedure in progress. Is imperative information about equipment protection. Is imperative information about personnel safety. The information in this...

PARTS & ILLUSTRATIONS Adhesive Putty Dispensing System AIR MANIFOLD VW GAUGES, REGULATORS & FILTER CATALYST SLAVE PUMP ASSEMBLY USER MANUALS Repair Part Kits CATAL YST SLAVE PUMP

SYSTEM SPECIFICATIONS MATERIAL PUMP OUTPUT: 3 GPM CATALYST SLAVE PUMP RANGE: .5% TO 4.5% OVERALL DIMENSIONS: SHIPPING WEIGHT:

SOLVENT LINE Sprial Wrap

Inline Slave Pump Look Washer Machine Screw Catalyst Hose Hose Assy. Reducing Connootor Inline Slave Pump Inline Slave Pump Hose Bracket Botilo Support Material Hose Inline Slave Pump

Swivel Fitting Elbow Fitting ¡ loso Adaptor Fitting Tubing (BLACK) Hose Assy., Vented Look-Out Elbow Fitting Tubine (WHITE) Hose Assy. Swivel Fitting Reducing Connoctor Elbow Fitting Pipo Fitting Hose Adaptor Pilot Valve Pipo Fittine) Swivel Fitting Elbow Fitting Elbow Fitting

Spring Lock Knob Shaft Block Follower DRIVE LINKAGE ASSEMBLY

Drive Linkage Assy. Inline Slave Pump Machino Screw Lock Washor Lock Washer Machine Screw Connector Fitting

Hose Fitting Pipe Fitting Nylon Tubing [Hose Assy Elbow Fitting Pall Cover Lock Washer Machino Screw

Elbow Fitting Tube Coupling Shoulder Screw Fitting Connector Wand Mixer Mixer Element Wand Mixer

Shoulder Screw Tube Fitting Mixing Assy. Connector Fitting Ball Valve \ Tubo Fitting / Machine Screw Lock Washer Broathor Vont Shoulder Screw Elbow Fitting Connector Fitting 21937-00 CHECK VALVE ASSEMBLY Chock Valvo Housing Chock Valvo Stom Snap Ring 21936-00 MIXING HEAD ASSEMBLY Check Valve Mixing Hoad

Tubing (WHITE) ELBOW FITTING Tubing (CLEAR) ELBOW FITTING Tubing (BLACK) ELBOW FITTING ELBOW FITTING PILOT VALVE Catalyst Hose Assy. Material Hose Assy. Tubing (WHITE) BALL VALVE Catalyst Hose Assy Tubing (CLEAR) SHUT OFF BALL VALVE Tubing (BLACK) CONNECTOR FITTING

LPA-160-01 CATALYST SLAVE PUMP Nylon Spacer Shoulder Scrow Nylon Spacer Shoulder Sorew Nylon Spacer Shoulder Screw Nylon Spacer Flat Washer Lock Washer Wave Washer Nylon Spacer Flat Washer Look Washer Wave Washer

Retaining Ring Crush Washer Transfer Housing Guido Support Upper Housing Ball Valve Lower Housing Felt Wipers Seal Housing Crush Washer NOTE: Do not attempt to remove teflon insert in P/N LPA-131 Pressure Gauge Tube; Fitting Elbow Kitting Relief V;ilve Rlbow Fitting Elbow Fitting REPLACEMENT FERRULES Flush Slave Pump with suitable Solvent excess testing fluid.

Tube Adapter Elbow Fitting

Operating Your Polyester System Any tool, if used improperly, can be dangerous. Safety is ultimately the responsibility of those using the tool. In like manner, safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment. This manual outlines procedures to be followed in conducting polyester operations safety. This system has been specifically designed for use of Polyester Resin, Gel-Coat, and Methyl Ethyl Ketone Peroxides (MEKP) applications. Other formulations or blends considered for use in this equipment is strictly...

Researchers have reported measuring pressure rates-of-rise well in excess of 100,000 psi per second when certain MEKP's reach their SADT. (For comparison, the highest pressure rate-of- rise listed in NFPA Bulletin NO.68, "Explosion Venting", is 12,000 psi per second for an explosion of 12% acetylene and air. The maximum value listed for a hydrogen explosion is 10,000 psi per Some forms of MEKP, if allowed to reach their SADT, will burst even an open topped container. This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate-of-rise. The...

Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts. Glas-Craft is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system. TAKE IMMEDIATE ACTION... Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system. E. Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon I . Glas-Craft recommends that you contact your solvent...

Contact your doctor immediately in the event of any injury and give him the information you have collected. If your information includes first aid instructions, administer first aid immediately while you are contacting your doctor. Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more. These general instructions of first aid treatment, however, may be incorrect for some chemicals; that is why you must...

4. Correct packing or valve seat leaks immediately, 5. Never immerse the gun in any liquid. 6. Periodically check operation of catalyst alarms to make sure they are operating properly, 7. Frequently check condition of hoses. Replace worn hoses and other parts before they fail. 8. Catalyst fluid nozzles and seals MUST be in good condition at all times to prevent internal and external leaks, Inspect periodically and replace as needed, or at intervals of three to four months. Use catalyst nozzle seal only once to prevent possible leakage of catalyst into air 9. Make absolutely certain that all...