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345031EN-C ProMix PD2K Brochure

345031EN-C ProMix PD2K Brochure
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345031EN-C ProMix PD2K Brochure

Product catalog summary
Product Overview
The ProMix PD2K is an advanced electronic proportioning system designed to improve efficiency and reduce waste in paint applications. By placing the mixing point closer to the spray gun, it reduces solvent use and mixed material waste by up to 80% compared to traditional systems, lowering disposal costs and minimizing wasted paint, especially beneficial for operations with frequent color changes or short pot life materials.
Key Features and Benefits
  • Waste Reduction: Achieves up to 80% reduction in flushing waste, minimizing material waste and downtime.
  • Efficiency: Faster color changes and less material to flush, leading to reduced waste and downtime.
  • Versatility: Capable of handling various materials including epoxies and urethanes, with the ability to manage up to 30 colors and 4 catalysts.
  • Easy Maintenance: Pumps can be rebuilt in less than 20 minutes, with no need for costly factory rebuilds.
  • Advanced Control: Features electronic fluid pressure regulation for consistent spray quality and reduced downtime.
Technical Specifications
  • Flow Rate: 20 to 800 cc/min
  • Maximum Fluid Working Pressure: 300 psi for Air Spray Systems, 1500 psi for Air-Assist Systems
  • Mix Ratio Range: 0.1:1 to 50:1, ± 1% accuracy
  • Operating Temperature Range: 36 to 122°F (2 to 50°C)
  • Weight: Approximately 300 lb (136 kg)
Integration and Automation
  • PLC Integration: Interfaces with various PLC/Robotic controllers for network automation.
  • Web Interface: Allows for system setup, monitoring, and report generation through a corporate intranet.
  • Remote Mixing Module: Enables mixing near the gun to minimize flushing waste.
Return on Investment
The ProMix PD2K offers significant cost savings through reduced material and solvent use, with potential annual savings of $36,435 in flush costs and $30,000 in transfer efficiency.
Ordering Information
The system can be customized through a series of steps, selecting the appropriate main unit, pump color change, and mixing options to suit specific application needs.
About Graco
Founded in 1926, Graco is a leading provider of fluid handling systems and components, offering solutions for a wide range of industries.
Company Overview: Graco Inc. specializes in vehicle lubrication and fluid handling solutions for commercial and industrial settings. The company is renowned for its technical excellence, world-class manufacturing, and exceptional customer service. Graco collaborates with qualified distributors to offer high-quality systems, products, and technology.
Product Offerings: Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication, and dispensing sealants and adhesives. They also offer power application equipment for the contractor industry.
Commitment to Innovation: Graco is committed to ongoing investment in fluid management and control, aiming to deliver innovative solutions to a diverse global market.
Quality Standards: Graco Inc. is registered to I.S. EN ISO 9001, ensuring adherence to international quality standards.
Global Presence: Graco has a worldwide presence with headquarters and offices in the Americas, Europe, Asia Pacific, and other regions. Key locations include:
  • Americas: Minneapolis, MN, USA
  • Europe: Maasmechelen, Belgium
  • Asia Pacific: Shanghai, China; Anyang-si, Korea; Yokohama City, Japan; Bundoora, Australia; Gurgaon, India
Contact Information: For product information or demonstrations, contact Graco at 877-84GRACO (1-877-844-7226) or visit their website at www.graco.com.
Disclaimer: The document contains the latest product information available at the time of publication. Graco reserves the right to make changes without notice. All brand names or marks are trademarks of their respective owners.
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Catalog excerpts

345031EN-C ProMix PD2K Brochure-1

Product Name ProMix PD2K With Initial Caps ® Positive Displacement Proportioning and No Product Description with Initial Caps System Period

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345031EN-C ProMix PD2K Brochure-2

We took the efficiency of an electronic proportioner to a new level of savings with our ProMix PD2K! By moving the mixing point closer to the gun, the ProMix PD2K can reduce solvent use and mixed material waste by up to 80% compared to traditional electronic proportioners. This means lower disposal costs of hazardous waste materials and less wasted paint – especially when you have multiple daily color changes or short pot life materials.

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345031EN-C ProMix PD2K Brochure-3

Reduce Solvent and Material Waste by up to 80% The ProMix PD2K saves you time and money by not only making your job easier, but by reducing material waste. It’s efficient, convenient and gives you a smooth, consistent spray for your most challenging applications. Savings Comparison Traditional System See the savings stack up when you compare the ProMix PD2K to traditional systems. • Up to 80% reduction in flushing waste over the most efficient traditional proportioning systems • Limited mixed material in system - great for short pot life materials • Faster color changes and less material to flush...

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345031EN-C ProMix PD2K Brochure-4

Increase Efficiency and Performance Graco’s unique ProMix PD2K dosing piston pumps Stall Under Pressure and use 100% Positive Displacement Technology so you always get accurate mix ratios and consistent performance – every time you spray! PD2K Expansion Pumps PD2K has the ability to add additional dosing pumps so that you can maximize your savings. Applications include: Dedicated Colors Reduce Waste • Dedicate up to three colors with their own pumps to achieve the most waste reduction possible. One Machine Does MORE • Use one pair of dosing pumps for epoxy primers and another pair for urethane...

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345031EN-C ProMix PD2K Brochure-5

Electronic Fluid Management Display Reduce Overspray and Paint Waste • Set and maintain optimal spray pressures • Save paint by keeping spray guns running at peak efficiency Get Real Time Data • Easily manage ratios, colors, alarms, pressure and flow rates • Detect leaks and send alerts when maintenance is due • Download reports onto a flash drive with the convenient USB Port Spend Less Time on Maintenance • No fluid regulators to flush or maintain Dosing Piston Pumps Accurate • Stalls under pressure for consistent, on-ratio results (within 1% accuracy) Versatile • Proportion both epoxy and urethane...

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345031EN-C ProMix PD2K Brochure-6

Manual Systems ProMix PD2K PD2K mixes material 6 feet (2 m) away from the spray gun. This new features saves you time and material when you make a color change or flush your system. There are now two options for mixing; “At the Belt” and “At the Wall” for Painting in Large Areas Convenient • Wear on your belt or hold in your hand Efficient • 80% reduction in flushing waste • Faster color changes

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345031EN-C ProMix PD2K Brochure-7

Consistent Spray PD2K has electronic fluid pressure regulation, which means you can set and manage your spray pressure right on the PD2K interface. • Set upper and lower pressure adjustment limits to keep consistent quality across all of your painters • Reduce your down time because there are no mechanical regulators to flush or maintain Complete Your System! AirPro® Air Spray Guns Ergonomically-designed for easy handling, AirPro spray guns have a soft, controlled, adjustable spray pattern with less overspray. Whether you have a custom shop or a high volume manufacturing facility, you’ll get...

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345031EN-C ProMix PD2K Brochure-8

Automatic Systems ProMix PD2K and PD1K Locate the main unit of the ProMix PD2K outside the hazardous area for easier maintenance access ProMix PD2K Automation PD2K Automatic delivers precise flow control to spray the perfect amount when you need it. Step changes are faster and more accurate with the dosing pumps - beaker calibrations are not needed. And the remote mixing module allows you to mix near the gun to minimize flushing waste. Integration with Plant Automation • Controls color change, mixing and flushing, and flow control Flow Control • Manages material flow rate to maintain consistent...

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345031EN-C ProMix PD2K Brochure-9

Return on Investment Example of Savings Flush Savings with ProMix PD2K Compared to Traditional Electronic Proportioners Cost per Color Change Traditional Paint Cost at example price of $60/gal Solvent Cost at example price of $6/gal Disposal Cost at example price of $7/gal Total Material Cost Total Flush Cost per Day (Total Material Cost x 7 color changes/day) Total Flush Cost per Year (250 working days) Flush SAVINGS/year* Transfer Efficiency Savings with ProMix PD2K SAVE up to 10% in transfer efficiency with PD2K electronic fluid management Traditional Paint Cost per day (based on 20 gal/day...

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345031EN-C ProMix PD2K Brochure-10

Ordering Information Build Your System in 4 Easy Steps! Manual Systems* Automatic Systems 1 Select air spray or air-assist and any additional pumps 1 Select air spray or air-assist and any additional pumps 2 Select pump color change 2 Select pump color change 3 Select remote mixing or mix at belt 3 Select remote mixing 4 Select hose bundles if you select mix at belt * anual systems using remote mixing must order an additional M solvent flow switch kit • • Control module only • • Modbus TCP Modbus TCP Modbus TCP • • Air Spray, 70 cc Air Spray, 35 cc Air-Assist, 70 cc Air-Assist, 35 cc *Acid applications...

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345031EN-C ProMix PD2K Brochure-11

Air Spray Color Change Valve Air-Assist Color Change Valve 3a Remote Mixing Air Spray Color Change Colors Air-Assist Color Change Manual systems using remote mixing must order an additional solvent flow switch kit (see accessories) Manual systems using remote mixing must order an additional solvent flow switch kit (see accessories) *Expansion kits (use with 1, 2 or 4 catalyst kits) *Expansion kits (use with 1, 2 or 4 catalyst kits) 3b Mix at Belt Select Mix Module Whip Hose Quick Disconnect (if needed) Hose between Static Mixer and gun Whip Hose Quick Disconnect Air Spray Module Air-Assist Module...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.