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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...

333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...
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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...

Product catalog summary
Overview: The document provides operational instructions for the Reactor 2 E-30 and E-XP2 Proportioning Systems, used for spraying polyurethane foam and polyurea coatings. It is designed for professional indoor use and is unsuitable for explosive or hazardous environments.
Important Safety Instructions: Emphasizes grounding equipment to prevent electric shock, using personal protective equipment to avoid toxic fluid exposure, and following safety protocols to prevent skin injection, fire, explosion, and thermal expansion hazards. Warns against equipment misuse and dangers of moving parts and hot surfaces.
Isocyanate Information: Isocyanates in two-component materials can create harmful mists and vapors. Proper ventilation and protective equipment are necessary to prevent inhalation and contact. Advises on preventing cross-contamination and moisture exposure.
Models and Specifications: Lists various models of Reactor 2 E-30 and E-30 Elite, detailing specifications like maximum fluid working pressure, output per cycle, flow rate, and electrical requirements. Includes information on accessories like heated hoses and gun packages.
Installation and Setup: Covers installation setups, grounding procedures, power connection, and system activation. Highlights the importance of using correct fluid temperature sensors and maintaining equipment according to guidelines.
Operation and Maintenance: Provides procedures for startup, fluid circulation, spraying, and shutdown. Includes a maintenance schedule and troubleshooting section to address common errors and ensure optimal performance.
Technical Specifications and Warranty: Concludes with technical specifications and warranty information for Reactor 2 components, ensuring users are informed about equipment capabilities and coverage.
Specifications: Outlines specifications for Reactor 2 E-XP2 and E-XP2 Elite models, including power capacity, fluid working pressure, output per cycle, flow rate, system load, and voltage configurations.
Components and Accessories: Package includes a gun, heated hose, and whip hose, with Elite packages featuring Graco InSite and fluid inlet sensors. Accessories include air manifold kits, wheel and handle kits, Graco InSite kits, fluid temperature sensors, remote display modules, and various cables and protective covers.
Installation and Setup: Involves securing the Reactor to a wall using L-brackets and ensuring proper grounding. Provides guidelines for grounding various components and determining correct generator size.
Operational Procedures: Uses the Advanced Display Module (ADM) for setup and spray operations, featuring keys for startup, shutdown, navigation, and data entry. Includes instructions for navigating ADM screens and using soft keys.
Approvals and Manuals: Reactor 2 models conform to ANSI/UL Std. 499 and are certified to CAN/CSA Std. C22.2 No. 88. Manuals cover operation, startup, shutdown, repair parts, and instructions for accessories, available online.
Power and Equipment Setup: Ensure all equipment is maintained according to manufacturer recommendations to prevent shutdowns. Use a power supply with sufficient current to meet system requirements.
Electrical Connection: All wiring must be performed by a qualified electrician. Follow steps to connect power, including turning off the main power switch and verifying connections.
Fluid System Setup: Supply wet cups with Throat Seal Liquid (TSL) to prevent material hardening. Install the Fluid Temperature Sensor (FTS) as instructed.
Graco InSite Registration: For Elite systems, register and activate Graco InSite online.
Advanced Display Module (ADM) Operation: Upon powering on, the ADM displays a power-up screen. Set pressure values, enable or disable recipes, and configure system settings.
Setup Mode: Access Setup screens from Run screens by entering a password. Configure settings like language and date format.
Run Mode: ADM starts in Run screens, displaying system status, temperatures, pressures, and operational data. Errors are shown in the status bar.
Maintenance and Troubleshooting: Monitor cycles, download data via USB, and troubleshoot errors using QR codes. Diagnostic screens provide detailed information.
Startup Procedures: Follow proper startup procedures to ensure reliability. Check fluid inlet filters, ISO lubrication levels, and generator fuel before starting.
Severe Burns Prevention: Avoid contact with hot fluids or equipment. Do not activate hose heat without fluid in hoses. Allow equipment to cool before handling.
Fluid Circulation: Do not circulate fluid with a blowing agent without consulting the supplier. Follow startup procedures and ensure pressure relief valves are set correctly.
Spraying Procedures: Ensure gun safety locks are engaged and fluid inlet valves are closed before operation. Adjust gun air pressure and verify heat zones.
Manual Hose Heat Mode: Use manual mode if sensor errors occur, but prioritize repairing the RTD sensor.
Shutdown Procedures: Stop pumps, turn off heat zones, relieve pressure, and deactivate the system.
Pressure Relief Procedure: Always relieve pressure before maintenance or cleaning.
Flushing Guidelines: Flush equipment in well-ventilated areas and avoid flammable fluids.
Maintenance Schedule: Establish a preventive maintenance schedule. Regularly check wet cups, packing nuts, and fluid inlet strainer screens.
Error Management: Errors are categorized as alarms, deviations, or advisories. Address alarms immediately to prevent system stoppage.
Troubleshooting and Error Codes: Provides guidance on troubleshooting errors. Users can scan a QR code for online help or refer to the manual for error codes.
USB Data Management: Outlines procedures for downloading and uploading system configuration and custom language files using a USB flash drive.
Performance Charts: Performance charts help identify the most efficient proportioner for different mix chambers.
Technical Specifications: Lists technical specifications for Reactor 2 E-30 and E-XP2 Proportioning Systems.
Warranty Information: Graco offers a warranty covering defects in material and workmanship for twelve months, with extended warranties for certain components.
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Catalog excerpts

333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-1

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-3

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-4

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-5

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-6

. t n e m pi u q e r o d i u t o h h c u o t t o n o D • :snrub ereves diova oT .noitarepo gnirud toh yrev emoceb nac detaeh si taht diu dna secafrus tnempiuqE DRAZAH NRUB WARNING Warnings

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-7

.gnilbmessaer nehw tnacirbul etairporppa n a h t i w s t r a p d e d a e r h t e t a c i r b ul s y a w l A • . e s u ni t o n n e h w d e s ol c s r e ni a t n o c t n e v l o s p e e k s y a w l A . e r ut si o m ni a t n o c yam hcihw ,stnevlos demialcer esu reveN • .O SI htiw elbitapmoc sesoh foorp-erutsiom ylno esU • .ereh ps omt a eht dna OSI eht neewteb reirrab a setaerc tnacirbul ehT .tnacirbul etairporppa htiw dell )dellatsni fi ( r i o v r e s e r r o p u c t e w p m u p O SI e ht p e e K • .reniatnoc nepo na ni OSI erots .erehpsomta negortin a ro ,tnev eht ni reyrd t n a cc is ed a...

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-8

. e d i s ) ni s e r ( B e h t n o s e n i m a e v a h n e t f o s a e r u y l o P . e di s ) r e n e d r a h ( B e h t n o s e n i m a e v a h netf o se i xop E .s es oh e gna hc d na s tne nop mo c d i u l l a n a el c d n a e l b m e s s a s i d , s a e r u y l o p r o se nah teru dna s ei xo pe neew teb gn ign ah c n eh W • . yt il i b it a p m o c l a c i m e h c r o f r e r ut c a f u n a m l a i r e t a m r u o y h t i w k c e h C • .gn ih su r et f a s r e n i a rt s t el ni di u e ht n a e l c s y a wl A • . n a e l c y l h g u o r o h t si ti e r u s n e o t s e m i t e l p it l u m...

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-9

. yt i c a p a c lluf ta mrofrep ton lliw sretaeh dna elbaliava rewop ecuder lliw egatlov tupni enil woL . s r o s n e s t e l n i d i u d n a et i S nI o c a r G e d u l c ni o sl a s e g a k c a p eti l E . e s o h p i h w d n a , e s o h d et a e h , n u g e d u l c ni s e g a k c a P .11 egap ,slavorppA eeS .e soh pih w g ni d u l c n i , h t g n e l e s o h d e t a e h m u mi x a m ) m 5.4 9( t f 013 : se ire s 2 P X –E d na 03 – E • . t i n u h c a e r of h t g n el e s o h d e t a e h m u m i x a m n o d e s a b , m et s y s y b d e s u s t t a w m et s y s l a t o T . s s el e b y a m...

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-10

. yti c a p a c ll uf t a m r of r e p t o n ll i w s r e t a e h d n a e l b a li a v a r e w o p e c u d e r l li w e g at l o v t u p ni e n i l w o L .srosnes telni diu dna etiSnI ocarG e d u l c ni o s l a s e g a k c a p e t i l E . e s o h p i h w d na , es oh d etae h ,nu g ed ul cn i s ega k ca P .11 egap ,slavorppA eeS .e so h p ihw g n i d u l c n i , h t g n el e s o h d e t a e h m u m i x a m )m 5.49( tf 013 :seires 2PX–E dna 03–E • . t i n u h c a e r o f h t g n e l e s o h d e t a e h m u mi x a m n o d e s a b , m et s y s y b d e s u stt a w m et s y s l at o T .s se l eb ya...

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-11

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333023E - Reactor 2 E-30 and E-XP2 Proportioning Systems ...-12

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