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Solenoid Valves

Solenoid Valves
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Solenoid Valves

Product catalog summary
Introduction
Gems Sensors specializes in custom fluidic systems, integrating miniature and subminiature solenoid valves for industries such as medical, biotech, automotive, and industrial equipment. These valves are designed to meet specific application requirements, offering a wide range of construction and performance options.
Valve Types and Applications
  • Cryogenic Valves: Suitable for media temperatures as low as -320°F, ideal for liquid nitrogen and carbon dioxide.
  • Isolation Valves: Feature isolation diaphragms for high-purity and aggressive media applications.
  • General Purpose Valves: Available in 2- and 3-way configurations, customizable for specific applications.
Flow Calculations
The document provides formulas for calculating the valve flow coefficient (CV) for both liquid and gas applications. For liquids, CV depends on the pressure differential, while for gases, it also considers temperature due to compressibility.
Valve Selection Process
  1. Calculate CV: Determine the valve flow coefficient using pressure differential, flow rate, specific gravity, and temperature (for gases).
  2. Identify Valve Function: Choose the valve function based on application needs, considering the CV for either the body or stop orifice.
  3. Select Valve Series: Use charts to select the appropriate valve series based on MOPD, CV, and other specifications.
  4. Configure Valve: Finalize design by selecting materials, coil construction, port configuration, manifold assembly, and voltage.
Technical Specifications
The document includes detailed specifications for various valve series, including power ratings, orifice sizes, MOPD, and CV ranges. It also provides guidance on ordering and customizing valves to meet specific application requirements.
Contact Information
For assistance, customization, or orders, contact Gems Sensors at 800-378-1600 or [email protected].
Overview: This document provides detailed specifications and ordering information for solenoid valves manufactured by Gems Sensors. It includes various configurations, materials, and options available for customization to meet specific application needs.
Specifications: The document outlines the power ratings, orifice sizes, maximum operating pressure differential (MOPD), and flow coefficients (CV) for different valve types, including 2-way normally closed (N.C.), 2-way normally open (N.O.), and 3-way configurations. The valves are available in power ratings of 0.65 watts and 2 watts, with MOPD ranging from 20 to 1000 psi and CV values from 0.018 to 0.3.
Materials and Construction: The valves are constructed using materials such as stainless steel, brass, and acetal, with options for different plunger seal and O-ring materials like Viton®, EPR, and Nitrile. Coil construction options include tape-wrapped, encapsulated, and over-molded coils with various lead wire and terminal configurations.
Ordering Information: The document provides a detailed guide on constructing product codes using bold characters from specified options. It includes primary prefix, coil construction, body material, plunger seal material, O-ring material, body port configuration, voltage, and additional options like oxygen cleaning and vacuum application.
Applications: The valves are suitable for a wide range of applications, including medical and laboratory equipment, water purification systems, air sampling systems, and industrial applications. The choice of materials and configurations allows for use in environments with acids, alkaline solutions, and other corrosive substances.
Additional Notes: Standard selections are not referenced in the final part number unless specified otherwise. The document also provides contact information for custom design inquiries and further assistance.
Overview: The document provides detailed specifications and ordering information for solenoid valves from the B, C, and D Series by Gems Sensors. These valves are designed for various applications, offering different configurations, materials, and functionalities to meet diverse operational needs.
Specifications:
  • B Series: Direct acting solenoid valves available in 2- or 3-way configurations. They feature bubble-tight plunger construction, suitable for liquid, gas, and vacuum applications. The series supports a CV range of 0.018 to 0.430 and operates at 7 watts.
  • C Series: High flow valves available only in brass, designed for applications requiring higher flow control. They offer a CV range of 0.019 to 0.420 and operate at 7 watts.
  • D Series: Miniature solenoid valves providing maximum flow with a CV range of 0.045 to 0.880 and operating at 10 watts. They support a maximum operating pressure of 900 PSI.
Body and Material Options:
  • Valves are available in various body materials including 303, 304, and 316 stainless steel, brass, and 430F stainless steel.
  • Plunger seal materials include Nitrile, EPR, Viton, and PTFE among others.
  • O-ring materials are available in Nitrile, EPR, Neoprene, and Viton.
Port Configurations:
  • Standard port configurations include 1/8-27 NPT and 1/4-18 NPT female threads.
  • Additional configurations include manifold mounts and various bottom porting options.
Voltage and Coil Options:
  • Valves can be configured for both DC and AC voltages, with specific coil constructions available for different applications.
  • Coil options include tape-wrapped, encapsulated, and over-molded coils in various classes (B, F, H).
Additional Features:
  • Options for quiet operation, oxygen cleaning, and vacuum applications are available.
  • Mounting brackets, yokes, and guide assemblies in stainless steel are offered as additional options.
Applications:
  • Typical applications for these valves include printing, HVAC, semiconductor equipment, medical equipment, therapeutic beds, automotive applications, and packaging equipment.
Ordering Information: The document provides a detailed guide on constructing product codes based on the desired specifications and options, ensuring precise customization for specific application requirements.
Overview: This document provides detailed specifications and guidelines for selecting and configuring solenoid valves, particularly focusing on inert isolation valves. It includes information on seal materials, body port configurations, valve series, and ordering instructions.
Seal Materials: The document lists various diaphragm materials such as Viton®, EPR, Nitrile, and Perfluoroelastomer, each suitable for different applications based on chemical compatibility and performance requirements.
Body Port Configurations: Multiple configurations are available, including NPT female threads, BSPT female threads, manifold mounts, and others. These configurations determine how the valve connects to the system.
Valve Selection Steps: The document outlines a four-step process for selecting the appropriate valve:
  • Step 1: Calculate the CV (flow coefficient) to determine the valve's flow capacity.
  • Step 2: Identify the valve function (e.g., blocked flow, free flow) suitable for the application.
  • Step 3: Select the valve series based on MOPD (Maximum Operating Pressure Differential), CV, and other specifications.
  • Step 4: Configure the valve by selecting materials, coil voltage, and port configuration.
Valve Series and Specifications: The document provides detailed specifications for various valve series, including KS, KM, KL, and Chem-S™. Each series has specific features such as MOPD, CV range, power consumption, and suitable applications.
Ordering Information: Instructions are provided for constructing a product code based on the selected options, including diaphragm material, body material, port configuration, and voltage.
Applications: The valves are suitable for analytical instrumentation, clinical chemistry equipment, and medical diagnostic machinery, offering solutions for both liquid and gas media.
Technical Drawings: The document includes technical drawings and dimensions for various valve configurations, aiding in the integration and installation of the valves in different systems.
Contact Information: For further assistance or customization, contact details for Gems Sensors are provided.
Overview: This document provides detailed specifications and ordering information for various series of solenoid valves, including the KL, KM, KV, KW, B-Cryo, and D-Cryo series. These valves are designed for different applications, including cryogenic environments, and feature various configurations and materials to suit specific needs.
Specifications:
  • Mounting Nut: Dimensions and threading specifications for mounting nuts are provided, including sizes such as 1 1/8˝-28 UN-2A and 7/8˝-28 UN-2A.
  • Lead Wires: #26AWG wires, 15˝ long, PTFE coated, are standard across various models.
  • Orifices: Recommended sizes range from Ø0.032˝ to Ø0.062˝, with specific applications for inlet and outlet orifices.
Valve Series:
  • KL and KM Series: These include 2-way normally closed (N.C.) and normally open (N.O.) valves, with specifications for maximum operational pressure differential (MOPD), CV values, and internal volume. Materials include PTFE, EPDM, FKM, and FFKM for diaphragms, and PTFE, ETFE, PPS, PEEK, and PSU for bodies.
  • KV and KW Series: These series offer 2-way normally closed and 3-way directional control valves, with PTFE bodies and diaphragms. They are designed for high flow rates with reduced component height.
  • B-Cryo Series: Designed for cryogenic applications, these valves operate at temperatures down to -320°F and pressures up to 900 PSI. They feature PTFE coated plungers and stainless steel components for durability.
  • D-Cryo Series: Similar to the B-Cryo series but with higher flow capabilities, these valves are suitable for extreme temperature media and offer a CV range from 0.040 to 0.770.
Ordering Information: The document provides a detailed guide on how to construct product codes based on various options such as diaphragm material, body material, port configuration, coil voltage, and additional options. Examples are provided for clarity.
Applications: Typical applications for these valves include environmental chambers, food processing, laser surgical equipment, and semiconductor manufacturing.
Overview: Gems Valve Engineers specialize in designing and manufacturing integrated valve and manifold assemblies for OEMs, offering solutions for various fluidic system requirements. They provide AutoCAD® or SolidWorks drawings for easy integration into OEM equipment, delivering systems that are fully assembled, tested, and ready for installation.
Key Features of Manifold Assemblies:
  • Simplified fluidic systems with fewer potential leak paths.
  • Reduction in mounting hardware and fittings through common passages.
  • Compact design with opportunities for multiple valve configurations for precise flow control.
  • Reduced labor content for OEMs and easy valve maintenance or replacement.
Fluidic Systems: Purchasing a complete fluidic system from Gems reduces the complexity of multiple purchase orders and supplier coordination. It offers a single contact point for design changes and warranty questions. Advantages include:
  • Receiving a 100% tested system ready for installation.
  • Minimizing potential leak points by eliminating tubing and fittings.
  • Integrating multiple valve types, fittings, electrical terminations, sensors, switches, gauges, inline media filters, heaters, and thermistors into one assembly.
Valve Configuration Checklist: The document provides a checklist for specifying valve configurations, including:
  • Flow requirements and pressure/temperature specifications.
  • Material options for body, plunger seal, and O-ring.
  • Electrical requirements, including operating voltage and coil requirements.
  • Body configuration and environmental considerations.
Contact Information: For further assistance, contact Gems Valve Engineers at 800-378-1600 or [email protected]. Additional information and forms are available at www.GemsSensors.com.
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Catalog excerpts

Solenoid Valves-1

Miniature and Subminiature Solenoid Valves Gems specializes in made-to-order fluidic systems, and a major segment of that activity includes the integration of miniature solenoid valves and manifold assemblies. Our miniature and subminiature solenoid valves are utilized in solutions that serve industries ranging from medical and biotech to automotive and industrial equipment. Gems solenoid valves are designed to your specifications for each unique application. Each series offers a broad range of construction/performance options to build an endless array of configurations—too many to list in this catalog. From custom coils and manifolds to exotic materials and flow characteristics, there is very little that we cannot accomplish. Whether pneumatic or liquid, cryogenic or high temperature, vacuum or high-pressure, we partner with you to identify, create, and produce the best possible fluidic solution. If at any time, you have a question or simply want to give us your requirements and have Gems Sensor and Controls design your valve or system, please contact us by phone at 800-378-1600 or email us at [email protected]. Get Help Quick An application data sheet (ADS), located on page J-40, will help you select performance criteria and options. Fax it directly to a Gems Valve Engineer at 860-747-4244 or configure your valve online for RFQ at www.gemssensors.com. General Purpose Valves A broad range of 2- and 3-way solenoid valves in both miniature and subminiature sizes. A wide selection of configuration options allows easy customization to match specific application requirements. Isolation Valves Isolation diaphragms protect media and moving parts alike. Ideal for high-purity and aggressive media applications. Page Start Cryogenic Valves These valves provide reliable service to media temperatures as low as -320°F (-196°C). Ideal for liquid Nitrogen and Carbon Dioxide use. Visit www.GemsSensors.com for most current information.

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Solenoid Valves-2

4 Steps to Valve Selection The steps described in this section will help you identify the performance criteria needed to meet your application requirements and select the right valve. Begin by calculating the valve flow coefficient (CV) using: operating pressure differential; flow rate for your application; Specific Gravity; and in some circumstances, temperature. If you already know your CV please go directly to Step 2. CV combines the effects of all flow restrictions in the valve into a single number. CV represents the quantity of water, at 68°F and in gallons per minute (GPM) that will flow...

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Solenoid Valves-3

Sensors & Controls Step 2 - Valve Function Identify how your valve will function in your application. Pick from the choices below. An important note regarding Cv and valve function: The Cv calculated will apply to either the Body Orifice or the Stop Orifice depending on For example, the Stop Orifice for a 3-way normally closed valve, when de-energized, is the exhaust port. In other words, Cv is calculated using the specific Inlet Pressure (P1) and Outlet Pressure (P2) for the flow paths described below. Blocked Flow Free Flow DE-ENERGIZED ENERGIZED DE-ENERGIZED ENERGIZED 2-WAY NORMALLY CLOSED...

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Solenoid Valves-4

INTRODUCTION Step 3 – Identify Your Valve Series Select possible valve series candidate using the overview charts below. Begin by choosing the category for your application: If you would like assistance with your selection, want to modify a valve, or simply want a sounding board please contact a Gems™ valve engineer at 800-378-1600 or [email protected]. • General Purpose • Isolation • Cryogenic Using the charts, select maximum operating pressure differential (MOPD), the CV, function, and additional specifications needed for your application to select possible valve series. The detailed performance...

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Solenoid Valves-5

M Series – Subminiature MOPD: 100 PSI CV Range: 0.018 to 0.070 As Low As 0.5 Watts The M Series implements efficient power conservation in a solenoid valve that is specifically designed for sub-miniature two- and three-way pneumatic and select liquid applications. Field proven to exceed performance requirements in battery-powered applications, the M Series can be designed for extreme low wattage conditions. With a compact size, consistent high-speed response time, and reliable operation over 200 million cycles, the M Series delivers extended performance and precision flow control in a small lightweight...

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Solenoid Valves-6

GENERAL PURPOSE Part Prefix Table Power Rating 0.5 Watt 1 Watt 2 Watts MOPD (psig) 2 Valve Type 20 = 2-Way normally closed 22 = 2-Way normally open 30 = 3-Way normally closed (free vent) 31 = 3-Way normally closed (line connection) 32 = 3-Way normally open 33 = 3-Way multi-purpose 34 = 3-Way directional control 3 Orifice Size 2 = 0.031˝ 5 = 0.052˝ 7 Stop Port Configuration 0 = No barb (Standard for 2-way NC & 3-way free vent) 1 = 1/16˝ barb (.031˝ orifice only) 2 = 5/64˝ or 3/32˝ barb 3 = 1/8˝ barb 8 Coil Construction U = P.C. board solderable (2-pin) P = P.C. board mount (4-pin) Q = Quick connect...

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Solenoid Valves-7

E & EH Series – Subminiature Gas MOPD: 175 PSI CV Range: 0.018 to 0.070 0.65 Watts or 2 Watts A 2- or 3-way sub-miniature solenoid valve that delivers faster response times— and higher flow rates, the E & EH Series is specifically engineered for air and dry gas applications. A nickel-plated body and coil housing construction produces a highly durable, corrosion resistant valve. With a wattage range of 0.65–2 the E & EH Series provides versatility for power conserving, high pressure, and high flow applications. Typical Applications • Medical and Respiratory Healthcare • Printing Machinery and...

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Solenoid Valves-8

GENERAL PURPOSE Power Rating MOPD (psig) 2 Coil Construction (blank) = Tape-wrapped, Class-B, with lead-wires (12˝ long)* W__ = Lead-wires, non-standard length (specify in inches) 1 = Encapsulated coil 5 = Encapsulated coil with 0.110 spade terminals 10 = Rectified coil for AC voltage (2 watt only) 3 Body Material (blank) = Nickel-plated brass* 4 Plunger Seal Material (blank) = Nitrile* V = Viton® E = EPR MQ = Silicone 5 O-Ring Material (blank) = Nitrile* VO = Viton® EO = EPR MQO = Silicone 6 Body Port Configuration (blank) = #10-32 straight thread ports* BM = M5 x 0.8 ports MM = Manifold mount...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.