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Flow_Switches

Flow_Switches
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Flow_Switches

Product catalog summary
Introduction
GEMS Sensors provides a variety of flow switches for liquids and gases, designed to trigger alarms or system shutdowns at preset flow rates from 50 cc/min to 100 GPM. Constructed from corrosion-resistant materials like stainless steel and Ryton®, these switches are suitable for various chemicals and harsh environments. They come in fixed or adjustable settings, with options for viscosity compensation, high pressures, and specific mounting needs.
Operating Principles
The flow switches are categorized into four types: Piston, Shuttle, Paddle, and Electronic. Each type is tailored for specific flow rate applications, with Shuttle models for high flow rates, Piston for low flow rates, Paddle for large line sizes, and Electronic switches offering advanced electronics and visual indicators.
Piston Type Switches
These switches are ideal for low flow rates in liquids and gases, detecting flow rates as low as 50 cc/min for liquids and 2 SCFH for gases. They are compact and precise, commonly used to protect electronic equipment from coolant flow failure and ensure proper lubrication in industrial applications.
Viscosity Compensating Switches
The FS-930 Series features a patented piston design that compensates for fluid viscosity changes due to temperature variations, maintaining accurate switch actuation with 20% accuracy for liquid viscosities between 40 to 1000 SSU.
Low Pressure Drop Switches
The FS-150 and FS-380 Series minimize pressure drop with a dual diameter internal bore, allowing smooth fluid passage and reducing flow constriction and fouling susceptibility.
Specifications and Ordering
Detailed specifications include materials, operating pressures, temperatures, and electrical data. Ordering information is based on flow settings and switch operations, with part numbers for different configurations.
FS-380P Series – Inline Plastic Flow Switch
  • Flow Rate Settings: 0.25 GPM to 2.00 GPM
  • Port Size: 3/8˝ NPT Male and 1/4˝ Quick Disconnect (QDC) Male
  • Material: Polypropylene
  • Features: Non-clogging, fixed set point, suitable for coolant applications.
  • Specifications: Operating pressure up to 125 PSI at 70°F, temperature range 0°F to 212°F, set point accuracy 20%.
FS-480 Series – Stainless Steel Flow Switch
  • Flow Rate Settings: 0.50 GPM to 3.00 GPM
  • Port Size: 1/2˝ NPT, 3/4˝ NPT, 1/2˝ Tube Compression Fitting
  • Material: 316 Stainless Steel
  • Features: Large-body design for low pressure drop, suitable for high-pressure lubrication and cooling systems.
  • Specifications: Operating pressure up to 1000 PSI, temperature range -20°F to +250°F, set point accuracy ±20%.
FS-927 Series – Compact Flow Switch
  • Flow Rate Settings: 0.10 GPM to 1.50 GPM
  • Port Size: 1/4˝ NPT
  • Material: Brass, Stainless Steel
  • Features: Small design for tight spaces, suitable for OEM applications.
  • Specifications: Operating pressure up to 1000 PSIG, temperature range -20°F to +200°F, set point accuracy ±15%.
FS-925/926 Series – General Purpose and Low Flow
  • Flow Rate Settings: Liquids: 0.1 GPM to 1.5 GPM, Air/Gases: Various settings
  • Port Size: 1/4˝ NPT
  • Material: Brass or 316 Stainless Steel
  • Features: Precision-calibrated, reliable performance, suitable for hydraulic systems and coolant flow monitoring.
  • Specifications: Operating pressure up to 1000 PSIG, temperature range -20°F to +300°F, repeatability 1%.
FS-10798 Series – Externally Adjustable Flow Switch
  • Flow Rate Settings: Liquids: 0.5 GPM to 20.0 GPM, Air/Gases: Various settings
  • Port Size: 1/2˝ NPT
  • Material: Brass or Stainless Steel
  • Features: Externally adjustable, suitable for machine tools and lubrication systems.
  • Specifications: Operating pressure up to 1000 PSIG, temperature range varies with material.
Ordering Information
Part numbers are specified based on flow settings and material requirements. Special calibrations are available for media other than water, and specific requirements should be consulted with the factory.
Specifications
Flow switches operate within a temperature range of -20°F to +300°F for stainless steel pistons and -20°F to +225°F for polysulfone pistons. Repeatability is within 1% maximum deviation, and set point accuracy is ±10% maximum.
Procedures
Flow switches are designed for specific applications, with air/gas flow adjustment ranges provided. The FS-10798 Gas Flow configuration is noted for its reliability with a special dash-pot piston. Consultation with the factory is recommended for specific gases.
Standards and Approvals
The switches are U.L. recognized and CSA listed, approved for hazardous locations, including Class I, Division 2, Groups A, B, C, D.
Materials and Construction
Materials include brass, polysulfone, and 316 stainless steel. The switches feature a hermetically sealed SPDT switch and a permanent magnet piston.
Flow Adjustment and Ordering
Flow adjustment is achieved through an externally rotatable vane, with ordering based on part numbers corresponding to desired media, piston material, and electrical termination.
Pressure Drop and Flow Rate
Pressure drop data is provided for different flow rates, with flow diagrams and pressure drop charts for specific part numbers.
Applications
Applications include protection of bearings or gears from lubricant loss, automatic shutdown in case of coolant flow loss, and efficient operation of process systems.
Installation and Maintenance
Installation involves specific port sizes and electrical connections. Maintenance includes recommendations for filtration and cleaning procedures for shuttle type units.
FS-400 Series – General Purpose, 90° Flow Path
Flow Rate Settings: Fixed Version: 0.75 GPM to 10.0 GPM; Adjustable Version: 0.75 GPM to 14.0 GPM. Constructed from non-corrosive materials, these switches resist shock and vibration, suitable for triggering alarms on interlocking shutdown circuitry.
FS-400P Series – Low Cost Units for Plastic Piping
Flow Rate Settings: 0.5 GPM or 2.0 GPM. Designed for low-cost flow/no-flow monitoring with a clear transparent PVC housing for visual flow confirmation.
FS-500 Series – Low Cost Units for Threaded Plastic Piping
Flow Rate Settings: 0.25 GPM to 5.0 GPM. Offers low-cost flow monitoring with a variety of switch actuation points and low pressure drop.
FS-550 Series – High Pressure, Metal Paddle Switch
Pipe Line Size: 1-1/4˝ and Up. These switches sense liquid flow in either direction to monitor flow/no-flow conditions, with less than 3 PSIG of pressure drop regardless of pipe size.
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Catalog excerpts

Flow_Switches-1

Flow Switches Unique Designs ... For Use in Liquids or Gases GEMS' line of flow switches features a broad range of configurations for use in liquids or gases. At preset rates, ranging from 50 cc/min. to 100 GPM, GEMS switches will initiate alarm actuation or automatic These switches feature high quality, corrosion-resistant materials for use in the toughest environments. Material choices, ranging from stainless steel to Ryton®, offer vast chemical compatibility. Versions include switches with fixed or adjustable actuation settings, models for viscosity compensation or high pressures, in-line models and designs to satisfy any mounting or space requirement. Variety of Operating Principles The versatile GEMS Flow Switch line utilizes four basic operating principles. This catalog is organized into four operational types: Piston, Shuttle, Paddle and Electronic. The Shuttle models are for use with high flow rates; the Piston types are designed for low flow rates; the Paddle for large line sizes and the Electronic switches encompass state-of-the- art electronics and positive visual indication. Flow Rate Selection Guide Piston Type Shuttle Type Paddle Type Shuttle Types Paddle Types Visit www.GemsSensors.com for most current information.

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Flow_Switches-2

Sensors & Controls Piston Type Switches - For Low Flow Rates in Liquids and Gases ► Models for liquid flow rates as low as 50 cc/min. and gas flow rates ► Small, compact housings with port sizes from 1/4" NPT ► Precision built for superior accuracy Typical Applications Protect your expensive electronic equipment from coolant flow failure on... Laser Heads • Welders • Power Supplies • High Speed Spindles »X-Ray Tubes • Semiconductor Equipment Assure proper lubrication flow to critical bearings or gears to prevent system • Presses • Rotating Equipment • Conveyors • Machine Tools • Robotics Ensure...

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Flow_Switches-3

PISTON TYPE Viscosity Compensating Switches Page Start Partial Cutaway COMPENSATING PISTON When temperatures of viscous fluids change, so do their flow properties. With viscosity lowered by increasing temperature, a greater flow is generally required to create actuation pressure differential. A unique patented piston within GEMS FS-930 Series switches accommodates these changes in fluid viscosity while maintaining accurate switch actuation. Units can detect flow rates with 20% accuracy for liquid Low Pressure Drop Switches REED SWITCh METERING DISC The key to the excellent flow qualities of the...

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Flow_Switches-4

. Sensors & Controls Low Cost, Molded Plastic Construction Flow Rate Settings: 0.1 GPM to 1.5 GPM Primary Construction Material: Ryton® Setting Type: Fixed The FS-4 Series makes flow protection economical for a broad range of industrial applications such as welders, lubrication systems, medical sterilizers and laundry chemicals dispensing. Wetted Materials Other Wetted Parts Operating Pressure, Maximum Operating Temperature SPST or SPDT, 20 VA (SPDT: 240 VAC Max.) Inlet/Outlet Ports Recommended Filtration Electrical Termination How To Order - Standard Models Flow settings are calibrated using...

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Flow_Switches-5

PISTON TYPE FS-150 Series - Straight Flow Path with Flow Rate Settings: Liquids: 0.5 GPM to 5 GPM Primary Construction Material: Polypropylene Setting Type: Fixed These slim, inline switches reduce pressure drop to a minimum. They incorporate a unique, dual-diameter, internal bore and piston configuration to minimize flow constriction. Liquids are able to smoothly pass around the piston and flow through the switch with little pressure loss to the down stream line. Wetted Materials Polypropylene, Hydrolytically Stable, Glass Reinforced Operating Pressure, Maximum Operating Temperature Inlet/Outlet...

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Flow_Switches-6

. Sensors & Controls FS-380 Series - Compact Flow Switch for High Inline Pressures Flow Rate Settings: 0.15 GPM to 2.00 GPM Port Size: 3/8" NPT Male Primary Construction Material: Brass or Stainless Steel Setting Type: Fixed These rugged inline flow switches use 100 micron filtration and are less susceptible to clogging than other high-pressure inline flow switches. The one-piece magnetic PPS composite piston makes the FS-380 ideal for high-pressure applications such as industrial cleaning equipment. The FS-380 is also an excellent choice for semicon cooling applications where simple design and...

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Flow_Switches-7

PISTON TYPE FS-380P Series - Industrial Strength Inline Plastic Flow Switch Flow Rate Settings: 0.25 GPM to 2.00 GPM Port Size: 3/8"NPT Male and 1/4"Quick Disconnect (QDC) Male Primary Construction Material: Polypropylene Setting Type: Fixed This rugged inline flow switch offers the same superior performance to non-clogging as its metal cousin (FS-380). The fixed set point and simple design make it a dependable switch. The FS-380P is an ideal choice for coolant applications requiring reliable flow detection in HVAC, semiconductor, welding, medical and other industries. 1/4"quick disconnect units...

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Flow_Switches-8

FS-480 Series – Stainless Steel Flow Switch for Large Flow, Low Pressure Drop Flow Rate Settings: 0.50 GPM to 3.00 GPM Port Size: 1/2˝ NPT, 3/4˝ NPT, 1/2˝ Tube Compression Fitting Primary Construction Material: 316 Stainless Steel Setting Type: Fixed The FS-480 large-body inline flow switch delivers ample flow rates with minimal pressure drop. 25% larger than its FS-380 sibling, the FS-480 is ideal for processes that push more fluid through their systems and demand low pressure drops. Designed to accommodate the Semiconductor Industry’s move to larger 300 mm wafer and cross-over equipment, this...

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Flow_Switches-9

PISTON TYPE FS-927 Series - Small Design for Tight Instrumentation Packages Flow Rate Settings: 0.10 GPM to 1.50 GPM Primary Construction Material: Brass, Stainless Steel Setting Type: Fixed Measuring only 1"x 2-3/4" these compact switches are ideal for use where space is at a premium. Designed for use with water and oil, these switches are suitable for high volume OEM applications. They are ideal for coolant or lubricant flow monitoring in portable equipment and many other applications with space constraints. Wetted Materials Brass, Stainless Steel Other Wetted Parts Stainless Steel Operating...

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All Gems Sensors catalogs and brochures

  1. PM/PL Series

    2  Pages

  2. 3600 Series

    4  Pages

  3. 3800 Series

    2  Pages

  4. 3500 Series

    4  Pages

  5. F Series

    4  Pages

  6. Flow Switches

    26  Pages

  7. Solenoid Valves

    40  Pages

  8. Flow Sensors

    13  Pages

  9. SemiconBroch

    8  Pages

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