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Product catalog summary
Introduction
Fonderie Belli, founded in 1967 by Angelo Belli, is a leader in metal casting, focusing on innovation, reliability, and customer satisfaction through experience and research.
Materials and Standards
The document highlights the properties of spheroidal cast iron (EN GJS 500-7), known for its high tensile strength, shock resistance, and vibration absorption. Products are tested according to UNI EN 10204 standards.
EN124:2015 Standard
Effective from April 1, 2017, EN124:2015 is the reference standard for manhole covers and gratings, replacing the 1994 version. Compliance is voluntary and verified by third-party accreditation, with new tests like PULL-OUT and TILT TEST ensuring performance under dynamic stresses.
Product Classification
EN124:2015 classifies products into six groups based on usage areas and load classes (A15 to F900), with the project engineer responsible for selecting the appropriate class.
Technical Features
Symbols in the catalog indicate technical features such as locking mechanisms, gaskets, and protective coatings.
Product Specifications and Standards
Fonderie Belli's products comply with UNI EN 124:2015, requiring specific markings on covers, grates, and frames, including norm reference, class, manufacturer identification, certification mark, product code, identification codes, and material marking (EN GJS 500-7).
Certifications
The company holds ISO 9001:2015 for quality management, ISO 14021:2016 for recycled material content, and DM 174/2004 for pipes and fittings. ICMQ certification ensures compliance with UNI EN 124-2:2015 standards.
Design and Quality Control
Product designs are developed in-house using advanced software, ensuring quick project turnaround and adherence to customer specifications. An internal laboratory conducts mechanical and chemical testing of ductile iron.
Product Features
  • Manhole Covers: Made from ductile iron EN-GJS-500-7, conforming to EN 1563:2018 and EN 124:2015 standards, with load capacities up to 900 KN (90 tons). They feature a double seal system with EPDM gaskets.
  • Frames: Square or rectangular frames with grooves for gaskets and anchoring devices.
  • Covers: Available in various shapes, with non-skid surfaces, automatic locking systems, and stainless steel components.
Accessories
Products include accessories like lifting keys, elastomer gaskets, stainless steel locks, and gas springs.
Applications
Suitable for various installations, including airport mooring systems.
Specifications
Details on inspection manhole covers made from ductile iron EN-GJS-500-7, conforming to EN 1563:2018 standards, designed to withstand different load classes (F900, E600, D400) as per EN 124:2015 standards.
Frame and Cover Design
Frames are made from multiple elements or single casts, designed for stability and watertight closure. Covers are rectangular or circular, with machined contact surfaces and non-skid surfaces.
Installation and Certification
Installation examples emphasize certification for compliance with standards. Frames and covers are designed for easy installation with features like levelling screws and modular systems.
Product Variants and Dimensions
Product codes with dimensions, net openings, heights, and weights are listed, with custom sizes available upon request.
Additional Features
Features include automatic safety blocking positions, elastic opening systems, and designs inspired by historical artists.
Specifications
Inspection manhole covers made from ductile iron EN-GJS-500-7, conforming to EN 1563:2018 standards, with load-bearing capacity exceeding 400 kN (40 tons) and compliant with load class D400 as per EN 124:2015 standards.
Frame
Square or circular frames with EPDM gaskets for stability and noise reduction.
Cover
Round-shaped covers with elastic closing systems and non-skid surfaces.
Dimensions and Codes
Detailed table of models with dimensions, net opening, height, and weight.
Accessories
Includes lifting keys, EPDM gaskets, and stainless steel locks.
Installation and Certification
Installation procedures emphasize compliance with standards and appropriate accessories.
Additional Features
Interchangeable covers, blind holes for lifting handles, and anti-skid surfaces.
Overview
Specifications and descriptions of inspection manhole covers made from ductile iron EN-GJS-500-7, conforming to EN 1563:2018 and load class D400 as per EN 124:2015.
Specifications
  • Frame: Single cast frame with metal-on-metal contact for stability.
  • Cover: Square or triangular covers with non-slip surfaces.
Design Features
  • Hydraulic Closure System: Frame's channel shape allows for hydraulic closure.
  • Servo-Assisted Opening: Torsion springs reduce effort during opening and closing.
  • Interchangeability: Covers are interchangeable.
Accessories
Includes lifting keys, hexagonal keys, and stainless steel screws.
Product Variants
Table of product codes, dimensions, net openings, heights, and weights.
Installation and Certification
Certified for use in heavy and fast traffic areas.
Specifications
Manhole covers made from ductile iron EN-GJS-500-7, conforming to EN 1563:2018 standards, categorized under different load classes (D400, C250, B125) as per EN 124:2015 norms.
Procedures
Features for stability and ease of use, with frames made from a single cast.
Standards and Certifications
Compliance with EN 1563:2018 and EN 124:2015 standards.
Recommendations
Interchangeable covers and EPDM gaskets for watertight sealing.
Key Data from Tables
Detailed dimensions, net openings, heights, depths, and weights for various models.
Critical Information
Importance of selecting the appropriate class based on load requirements.
Specifications
Manhole covers and grates made from ductile iron EN-GJS-500-7, conforming to EN 1563:2018 standards, designed to meet different load classes (D400, C250, B125, F900) as per EN 124:2015.
Design and Features
Round and square shapes with non-skid surfaces and stainless steel locking systems.
Accessories
Includes lifting keys and handle keys.
Applications and Customization
Suitable for municipal and consortium use, with customization available.
Certification and Compliance
Certified to meet specified standards.
Specifications
Products made from ductile iron EN-GJS-500-7, conforming to EN 1563:2018 standards, including inspection manhole covers, gratings, and siphoned pits.
Inspection Manhole Covers
Rectangular covers with single cast frame height of 110 mm.
Gratings
Square or circular shapes with polyethylene gaskets.
Drainage Channels
Designed to handle loads over 400 KN.
Siphoned Pits
Self-cleaning pits designed for urban areas.
Tables and Data
Tables listing product codes, dimensions, net openings, heights, flow surfaces, and weights.
Specifications
Drainage systems made from ductile iron EN-GJS-500-7, conforming to EN 1563:2018 standards, with load-bearing capacities ranging from 250 KN to 400 KN.
Frame and Grating Design
Square-shaped frames with flanged edges.
Siphon Features
Designed to contain odors and prevent intrusion.
Installation and Certification
Certified for various environments.
Product Variants and Dimensions
Detailed specifications for different product codes.
Technical Features
Efficient water flow and anti-slip grips.
Specifications
Sea bollards designed according to EN 1563:2018, with holding capacity from 5 tons to 250 tons.
Product Details
  • BITTA 100T: Dimensions 750x750 mm, Height 677 mm.
  • BITTA 150T: Dimensions 850x850 mm, Height 950 mm.
  • BITTA 200T: Dimensions 950x950 mm, Height 854 mm.
  • BITTA 300T: Dimensions 950x950 mm, Height 854 mm.
Accessories include tie-bars made of steel C40 and 42CrMo4.
Innovative Products
Corner bead made from spheroidal cast iron offers practicality and versatility.
Manhole Covers Lifter
Lightweight lifter with hydraulic piston capable of lifting 1.5 tons.
Asphalt Repair
Cold-applied asphalt for repairs, suitable for various surfaces.
Installation Recommendations
Ensure proper installation area preparation and use appropriate materials.
Installation Procedures
Emphasizes proper material placement and solidification for drainage systems.
Positioning of Beams and Covers
Ensure solidification and resistance before inserting beams and covers.
Positioning Materials Around Manhole Cover/Grate
Filling should occur at least 3 hours after installation.
Disposal
Dismantled covers and frames must be disposed of appropriately.
Installation Instructions
Step-by-step instructions for installing ductile iron frames and gratings.
General Sales Conditions
Sales conditions cover terms, pricing, product characteristics, and responsibilities.
Contact Information
Fonderie Belli SRL is located in Viterbo, Italy, with a widespread sales network.
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Catalog excerpts

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INDICE index Manhole covers Drainage system INFORMAZIONI Information FONDERIE BELLI Progetto grafico / Design project: Fonderie Belli srl Stampa / Print: febbraio 2022 1

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LA NOSTRA STORIA Our history Fonderie Belli, leader nel settore della fusione di metalli dal 1967, vanta l’esperienza apportata dal suo fondatore cavaliere Angelo Belli (1936-2009), e tramandata da padre in figlio come nelle migliori tradizioni italiane. LA NOSTRA VOCAZIONE La nostra vocazione è orientata alla soddisfazione di ogni esigenza del mercato e della nostra clientela, ponendo esperienza e ricerca alla base di ogni nuovo progetto al fine di realizzare prodotti sempre più innovativi, affidabili e all’avanguardia. Nel nostro lavoro il motto è “ Passione esperienza e tenacia”. FONDERIE BELLI...

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Fonderie Belli, leader company in metals’ casting from 1967, carries on a great experience in its field, thanks to the founder Mr. Angelo Belli (1936-2009), who transmitted his know-how to his children, just like in the best Italian traditions. OUR COMMITMENT Our commitment is satisfying the market and our customers’ needs, always basing any new project on experience and research, in order to realize reliable and innovative products. In our business the motto for everybody is “passion, experience, perseverance”. Siamo impegnati nel raggiungere, mantenere e migliorare la qualità dei nostri prodotti....

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PARTE 1-5

NOTE SULLE GHISE Notes on iron alloys Le due più importanti leghe ferrose, l’acciaio e la ghisa, si differenziano fra loro per il tenore di carbonio: l’acciaio può avere una percentuale variabile tra lo 0,1% al 1,5%, e durante la solidificazione il carbonio si combina con il ferro. Nella ghisa il carbonio può variare dal 2,11 al 4% e durante la solidificazione si separa dalla massa metallica e si presenta come grafite dispersa uniformemente. È la grafite a conferire alla ghisa le sue principali qualità: • lavorabilità alle macchine utensili;• resistenza all’usura;• elevata attitudine alla formatura;•...

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PARTE 1-6

LA NORMA EN124-15 SI RINNOVA The new standard EN124-15 A partire dal 1 Aprile 2017, la nuova emissione della norma From April 1 2017, the new issuance of EN124, ratified EN124, ratificata ad agosto 2015, è entrata ufficialmente in in August 2015, is officially enter into force as the sole vigore quale unico riferimento nel panorama della produzione di reference in the production area of DUCTILE IRON DISPOSITIVI DI CORONAMENTO E CHIUSURA PER ZONE MANHOLE COVERS USED BY PEDESTRIANS AND DI CIRCOLAZIONE UTILIZZATE DA PEDONI E DA VEICOLI, VEHICLES, abolishing the old issue of 1994. abrogando così...

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PARTE 1-7

GUIDA ALLE CLASSI DI CARICO Loading to load classes carreggiate di strade (comprese le vie pedonali), banchine transitabili e aree di sosta, per tutti i tipi di veicoli stradali. road carriageways (including pedestrian streets), hard shoulders and parking areas for all types of road vehicles. GRUPPO 2 marciapiedi, zone pedonali ed assimilabili, aree di sosta e parcheggi multipiano per automobili. footways, pedestrian areas or similar, car parks and drop off points, multi store car parks. zona dei canaletti di scolo lungo il bordo dei marciapiedi che, misurata partendo dal bordo, si estenda per...

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La Norma EN 124:2015 suddivide i dispositivi di coronamento e chiusura in classi secondo il carico crescente: According to standard EN 124:2015 Manhole covers, gullies and gratings can be distinguished into the following classes: CARICO DI ROTTURA SUPERIORE A 15 KN CARICO DI ROTTURA SUPERIORE A 125 KN CARICO DI ROTTURA SUPERIORE A 250 KN BREAKING POINT OVER 15 KN BREAKING POINT OVER 125 KN BREAKING POINT OVER 250 KN CARICO DI ROTTURA SUPERIORE A 400 KN CARICO DI ROTTURA SUPERIORE A 600 KN CARICO DI ROTTURA SUPERIORE A 900 KN BREAKING POINT OVER 400 KN BREAKING POINT OVER 600 KN BREAKING POINT...

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LEGENDA Legend Questi simboli rappresentano le caratteristiche tecniche dei prodotti, verranno indicati su ogni pagina. Quando tutti i prodotti hanno le stesse caratteristiche i simboli vengono inseriti nella legenda, quando uno o più prodotti hanno caratteristiche diverse, vicino al codice troverete il simbolo o i simboli che differiscono. These symbols represent the technical features of the products, the will be indicated on each page. When all products have the same characteristics as the symbols are placed in the legend, when one or more products presents different features, you will find...

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PARTE 1-10

LE NOSTRE CERTIFICAZIONI OUR CERTIFICATIONS La certificazione (sistema di qualità) rilasciata dall’ICMQ, accreditato da ACCREDIA (Ente italiano di accreditamento), conferisce all’azienda la conformità dell’organizzazione e del processo alla normativa ISO 9001:2015, certificando l’affidabilità nella progettazione, fabbricazione, sviluppo, controllo della produzione dei dispositivi di coronamento e chiusura e di altri prodotti FONDERIE BELLI. La certificazione e la sorveglianza, dei prodotti, rilasciata dalla ICMQ SpA accreditato da ACCREDIA (Ente italiano di accreditamento) garantisce in pieno i principi...

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PROGETTAZIONE E CONTROLLO QUALITA’ MADE IN ITALY Made in Italy design and quality control La progettazione di tutti i prodotti di Fonderie Belli viene interamente realizzata all’interno del proprio UFFICIO TECNICO, secondo una procedura certificata ISO 9001:2015 che assicura la qualità finale del progetto, in ordine a rispetto della richiesta del cliente e performance attesa. The design of all the products Fonderie Belli is made entirely within its TECHNICAL OFFICE, according to ISO 9001: 2015 certified procedure that ensures the final quality of the project, in order to respect the customer...

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La progettazione è supportata da moderni sof tware 3D/2D che permettono al personale dell’Ufficio Tecnico di predisporre in un lasso temporale estremamente ridotto, un nuovo progetto su specifica richiesta del cliente. Design is supported by a developed 2D and 3D sof tware which allows our technical department to prepare and have new projects, as per the customers’ request, very shortly 1: Progettazione con software 3D 1: Design with software 3D 2: Simulazione di carico 2: Load simulation 4: Progetto esecutivo in CAD 4: CAD executive design Laboratorio interno per la verifica delle caratteristiche...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.