Marine Catalogue
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Flexball Italiana S.r.l. Via San Luigi 13/A 10043 - Orbassano (To) Italy Tel 0039.011.90.38.900 Fax 0039.011.90.38.747 info@flexballitaliana.com www.flexballitaliana.com Marine products Marine products

Notes WR Controls Europe Tallinn, Estonia WR Controls Asia Shanghai, China WR Controls Europe Timmele, Sweden Production sites WR Controls Flexball Turin, Italy

Global Manufacturing Facilities From 2003 member of WRControls Group, with production facilities in Europe and Asia, Flexball Italiana offers since 50 years its experience both in the professional and pleasure boat sector, constantly focusing on design, production, innovation and quality improvement of mechanical and electronic controls.

FLEXBALL CABLES For marine application Conduit Render External blade Central blade Sphere Ball guide The Flexball cable is made with a central blade that runs on two lines of spheres guided by two external blades. Materials used change according to the application: for inThe Flexball cable, recognizable from the green colour of the plastic cover, is an extremely flexible and sliding cable. It has a very robust and reliable construction, with very high performances. If mounted properly, a Flexball cable can work “for ever”. dustrial application terminals are in steel zinc while for marine...

The Flexball cables are available with several types of end fittings to fit the different application requirements. L Stroke L L Stroke Stroke Stroke Stroke Stroke End fitting with rack (shown completelly pulled out) Available for type 70 and 95 End fitting with rack (shown completelly pulled out) End fitting with rack Available for type 70 and 95 (shown end fitting Standard completelly pulled out) Available with rack End fitting for type 70 and out) (shown completelly pulled 95 (shown completelly pulled out) Available for type 70, 95 and 125 Available for type 70 and 95 Standard end...

PRODUCT RANGE AND APPLICATION The Flexball cable is available in different sizes, from type 70 up to type 125. Type 70 is commonly used for throttle and gearbox type 95 for gearbox in case of very long route and heavy duty application like winch and hydrostatic pump and type 125 is commonly used for steering system. STANDARD FLEXBALL END FITTING DIMENSIONS Cable type

Clevis code Note: all the clevis listed here above are in brass. FLEXBALL I T A L I A N A WR CONTROLS GROUP

BALL JOINT all the ball joints listed here above are in steel zinc coated. Set Code (clamp + bracket + 2 screws + 2 nuts)

BULKHEAD SWIVEL 1 s Note: “F” is the dimension of the hole that has to be drilled on the bracket where the bulkhead swivel will be fixed. The above picture shows the correct mounting of the bulkhead against the bracket. FLEXBALL I T A L I A N A WR CONTROLS GROUP

PUSH-PULL CABLES For marine engine and gearbox Flexball offers a full range of push-pull cables both for the pleasure boats and for the professional boats sector. All cables are supplied with either brass or stainless steel terminals. Conduit diameter Volvo Penta®: inboard, sterndrive Volvo Penta®: inboard, sterndrive Volvo Penta®: inboard, sterndrive Special applications HOW TO ORDER SolidWorks Student License Solo uso accademico With the exception of E6 cables, which are used for special applications, the length of all the other cable is in feet. To convert feet to meters multiply by...

ACCESSORIES CLEVIS To determine the right size of the fork, look at the dimension “M1” on the drawings and tables of Flexball, pull and push-pull cables. Clevis code Note: Accessories with thread M5 can be used on cables with rod thread 10/32 UNF FLEXBALL I T A L I A N A WR CONTROLS GROUP

BALL JOINT Set Code (clamp + bracket + 2 screws + 2 nuts)

DUAL STATION SELECTOR Combines the action of the single lever control from either of two command stations and provides a single output to the gearbox lever. FLEXBALL I T A L I A N A WR CONTROLS GROUP

Mechanical Controls

Mechanical control These mechanical lever controls are available in several versions and fulfil all the possible application requirements including pleasure boats, passenger boats and professional vessels. There are also available versions for the direct control of electronic and CANBus motors. Single lever with dual action for the sequence command of gearbox and throttle. The button, when inserted into the body of the lever, disengages the gearbox and enables the acceleration of the engine in neutral (warm-up). Extremely smooth and precise, due to the bearings and sintered bronze bushings;...

COMMAND CABLES SYSTEMS WITH TWO COMMAND STATIONS Command levers Series 3000 can be used with conventional push-pull cables E3 (thread 10/32), E4 (thread 1/4 x 28) E6 (thread M6) and the very performing Flexball cables Series 70 (M6 thread). There are two different philosophies and methods for connecting together levers 3000: Master/repeater: a master command station is connected to a repeater command station. In this case when moving one command station the other one follows automatically the movements of the first station. Sleigh: command stations are identical and are not directly linked...

INSTALLATION SCHEME FOR 2 COMMAND STATIONS AND 1 MOTOR 3000 Repeater 1 motor Gearbox Throttle Note: mmmmm is the cable length in mm INSTALLATION SCHEME FOR 2 COMMAND STATIONS AND 2 MOTORS 3000 Repeater 2 motors Gearbox Throttle Gearbox Throttle Note: mmmmm is the cable length in mm

INSTALLATION SCHEME FOR 2 INDEPENDENT COMMAND STATIONS Mechanical Controls Note: ff is the cable length in feet. Example: cable E3 L=10 feet → E3-10F

OVERALL DIMENSIONS

DIMENSIONS, FOOTPRINTS AND DRILLING MASKS 3000 Lever for 1 motor 3000 Repeater for 1 motor 3000 Lever for 2 motors 3000 Repeater for 2 motors Mechanical Controls LEVER FOR 1 MOTOR REPEATER FOR 1 MOTOR LEVER FOR 2 MOTORS REPEATER FOR 2 MOTORS LEVER MASTER 1 MOTOR LEVER MASTER 2 MOTORS FLEXBALL I T A L I A N A WR CONTROLS GROUP

Mechanical control with trolling Command lever for the control of throttle, gearbox and trolling valve; the system can be configured for more command stations. It is very indicated for fishing on professional and pleasure boats as well PRODUCT RANGE DESCRIPTION • • Single lever black for 1 motor + trolling; red handle • Master chrome plated for 1 motor + trolling; red handle • Master black for 1 motor + trolling; red handle • Repeater chrome plated for 1 motor + trolling; red handle • Repeater black for 1 motor + trolling; red handle Single lever chrome plated for 1 motor + trolling; red...