PowerPlex® Compact Module
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Catalog excerpts

PowerPlex® Compact Module - 1

Description The PowerPlex® Compact Module has been designed for the 12 V or 24 V DC-System of special vehicles, buses or boats. It provides inputs for switches and sensors as well as power outputs with i ntegrated electronic overcurrent protection. PowerPlex® is a decentralized electrical power distribution system. All PowerPlex® Modules ensure, alone or in combination with other PowerPlex® components, reliable control and monitoring of all installed electrical devices and functions. They protect loads and harness against overcurrent. In addition the modules are used to collect sensor data from level and temperature sensors as well as shunt resistors. Outputs for dimming of electrical loads are also available. All modules of a PowerPlex® system are communicating via CAN-Bus using a SAE J1939 based protocol. PowerPlex® can be configured directly by the vehicle manufacturer using the PowerPlex® Configuration Software on a standard PC. The configuration is transferred to the modules via the CAN-Bus using a USB/CAN adapter. Typical applications • Buses, special vehicles, etc. • Watercraft, e.g. recreational, boats and workboats Features and Benefits • Well-proven CAN technology • Programmable overload protection • Windows® based configuration software • Inputs for analogue sensors • Dimming function • Ten load outputs • Battery monitoring and management, undervoltage monitoring and control • Interface for touch screen • H-bridge Approvals Authority Voltage rating DC 12 V / DC 24 V Max. total current per module 60 A Degree of protection IP20 (coated PCB) Operating temperature range -30...+50 °C (-22...+122 °F) Storage temperature range -30...+85 °C (-22.. .+185 °F) Humid heat (IEC 60068-2-30, Db) 95 % RH, 240 hours Shock (IEC 60068-2-27, Ea) 25 g EMC CE marking to, Interfaces: CAN according to SAE J1939 250 kBits/s The CAN-terminals at each end of the bus require a termination by a 120 Q resistor Inputs 10 i nputs: for switches or momentary switches digital inputs: 0...50 Q: ON; > 100 kQ: OFF 4 analog inputs: 1 for capacitive level monitoring: 0..4 V with external DC supply (max. 100 mA); Rin: 40 kQ; resolution: 10 bit 1 for temperature monitoring (for KTY13-6) 1 for battery monitoring (via external shunt resistor, measuring range ± 60 mV) 1 for four point level indication Outputs 10 outputs with 8 A / 10 A max. continuous current load output: Power MOSFET, high side switching adjustable from 1 A to 8 A / 10 A in 1 A steps typical voltage drop UON at rated current (at 25 °C): 60 mV overload tripping range: 1.01...1.30 x IN

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PowerPlex® Compact Module - 2

PowerPlex® Compact Module PP-C-COM24 Technical data trip time: adjustable from 100 msec to 6 s outputs are equipped with fail-safe elements (30 A-SMD-fuse) current limitation: typically 75 A at DC 12 V (25 °C) typically 40 A at DC 24 V (25 °C) leakage current in OFF condition: 4 µA ire breakage monitoring w in ON condition of load: wire breakage thresholds: ILoad typically < 2.5 A Motor function: Load outputs 9 and 10 can be used as a H-bridge High Current function: Load outputs 6 and 8 with 10 A max. continuous current can be paralleled to build one 20 A output Dimming function: Load...

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PowerPlex® Compact Module - 3

PowerPlex® Compact Module PP-C-COM24 Overview (without snap-on cover) Serrated lock washer (M5) included in delivery Washer (M5) included in delivery O1...O11 blade terminals 6.3 mm 11 x placed vertically (not included in delivery) Cable lug up to max. 16 mm2 (not included in delivery) Suggested cutting edge for removed of serrations on the side to allow alternative termination, e.g. Daisy Chain caution: Max. total current and cable cross section have to be observed GND blade terminals 6.3 mm 10 x placed horizontally (not included in delivery) Views without cover Label field 1 with E-T-A...

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PowerPlex® Compact Module - 4

PowerPlex® Compact Module PP-C-COM24Interfaces Suitable cables and connectors are available from E-T-A Connection via female connectors 6.3 mm Sensor inputs Coding S1 level sensor (in steps) load control Tremat, D+/-N.C. LKL GND battery monitor temperature sensor battery -battery + shunt resistor - level sensor stepless supply voltage AGND GND

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PowerPlex® Compact Module - 5

PowerPlex® Configuration Software USB/CAN converter: X PP-USBCO X PP-USBC1 (opto-decoupled) Pin assignment D-SUB output plug This is a metric design and millimeter dimensions take precedence. Applicable for nominal dimensions without direct tolerance indication: DIN ISO 286 ± IT 13. Refer to product datasheet for installation and safety instructions. All dimensions without tolerances are for reference only. In the interest of improved design, performance and cost effectiveness the right to make changes in these specifications without notice is reserved. Product markings may not be...

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