442EMS

442EMS

442EMS

Product catalog summary
Design Specifications
  • Shock: Complies with Mil Std 202 Method 213 test condition 1.
  • Vibration: Tested to Lloyds Register Approval Vibration Test 2.
  • Transient Voltage Suppression: EN6100-6-1 compliant.
  • Moisture Resistance: Rated IP66.
  • PCB Characteristics: UL94V-0.
  • Power Distribution: UL 1077 compliant, except high-voltage dielectric test.
  • Ignition Protection: UL 1500 compliant.
  • Salt Spray: Tested to Lloyds Register Approval Salt Spray Test.
  • Operating Temperature: -40°C to 60°C.
  • Storage Temperature: -40°C to 85°C.
  • Operating Humidity: 0% to 100% (condensing).
  • Weight: 0.86 lb (390 grams).
Key Features
  • Four solid-state high side outputs, each capable of 5 amps (20 amps total).
  • High side output withstands up to 25A inrush current.
  • Two channels with PWM dimming capabilities.
  • Two active low digital input channels.
  • Status LEDs for each channel.
  • Thermal, short circuit, and programmable overload protection.
  • Local electronic override capabilities.
Introduction

The E-Plex 422QMM is designed to simplify electronic systems wiring by interfacing with simple resistive loads for lighting applications. It is a four-channel DC power distribution module capable of handling loads up to 5A per channel or 20A total. Channels can be used as inputs, outputs, or a combination, and can be combined for larger loads. It includes two PWM capable channels for advanced dimming without external hardware and two digital inputs for status feedback.

Electrical Specifications
  • Voltage: 7 VDC to 32 VDC, with a surge capacity of 45 VDC.
  • Current: Total up to 25 A, per channel continuous up to 5 A, intermittent duty up to 7.5 A.
  • Inrush Capability: Up to 25 A per channel.
  • Analog Input Thresholds: Low at 0-3.5 V, High at 4.5-32 V.
  • Digital Input Thresholds: Low at -0.5-1.0 V, High at 4.6-32 V.
  • PWM Frequency: 0 Hz to 244 Hz.
Mounting Instructions

Use #10 size screws for Imperial fasteners or M5 size screws for Metric fasteners. Torque should not exceed specified limits to avoid damage.

Wiring Specifications

Includes pin descriptions for solid-state outputs, digital inputs, and E-Plex data bus connections. Outputs B1 and D2 are PWM capable for dimming. Battery power connections must be fused and properly torqued to prevent loosening.

Additional Notes
  • Manual override switches are for emergency use only.
  • External surge suppression is required for battery supply cables longer than 50 feet.
  • Reversed battery conditions will not damage the module if disconnected within one minute.
Ordering Information

Part number for the 422QMM Series is provided along with connector and cavity plug details.

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Catalog excerpts

442EMS-1

Quad Multi Module The E-Plex 422QMM has been designed to simplify electronic systems wiring by interfacing to simple resistive loads for lighting applications. This four channel DC power distribution module is capable of handling loads of up to 5A per channel or 20A total. The four channels can be utilized as either inputs, outputs, or a combination of both. The individual channels may be combined in order to handle larger amperage loads. The 422QMM incorporates 2 PWM capable channels, allowing the ability to utilize up to two channels as advanced dimmer circuits for DC lighting banks, providing a flexible solution for lighting without requiring additional external dimming hardware. 2 additional digital inputs allow for status feedback of low-switched devices. Local electronic override capabilities allow independent operation of the device loads. Design Specifications 4 solid-state high side outputs capable to 5 amps each High side output withstands up to 25A inrush current 2 channels with PWM dimming capabilities 2 active low digital input channels Status LED's for each channel Thermal, short circuit, and programmable overload Local electronic override capabilities Shock : Mil Std 202 Method 213 test condition 1 Vibration : Tested to Lloyds Register Approval Vibration Transient voltage suppression : EN6100-6-1 Power distribution: UL 1077 compliant (except high- voltage dielectric test) Ignition protection: UL 1500 compliant Salt spray: Tested to Lloyds Register Approval Salt Spray Operating Humidity: 0% to 100% (condensing) Powering systems - Empowering designers

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442EMS-2

Electrical Specifications Electrical Specifications Screw assembly to a flat mounting surface in 2 places, as shown in Mounting Instructions Imperial (English) fasteners: Use #10 size screw, #10 split lock washer, #10 washer. Torque to 20-22 in-lb. Do not exceed this torque as it could cause damage to the electronics. Metric fasteners: Use M5 size screw, M5 split lock washer and M5 washer. Torque to 250-280 N-cm. Do not exceed this torque as it could cause damage to the electronics. 1. De-rate max current by 0.2 A per °C above ambient, 25°C 2. Measured at 8.3 ms single half sine wave. (JEDEC...

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442EMS-3

Trip Speed Characteristics Wiring Specifications Outputs and Returns: 0 to 15A, 7-32VDC, Digital = 1 to 5mA for -0.5 to 32VDC Outputs B1, D2 are PWM capable and may be used to dim lighting loads Status LEDs: ON - Channels 1-4 indicates Load ON, E-Plex channel indicates module responding OFF - Channels 1-4 indicates Load OFF, E-Plex channel indicates module not responding 10 BLINKING - Channels 1-4 indicates Load FAULT, E-Plex channel indicates module responding Power / Battery Connections: Must be fused. Maximum wire size should be sized based on upstream fuse. When connecting the power source...

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442EMS-4

422QMM Series Pin Specifications Female Terminal Cable Range AWG (mm2) Terminal Insulation Range 18-16 (1.0-0.75 mm2) 15304716 1.70-2.25 mm 16-12 (2.50-1.50 mm2) 15304717 2.20-3.00 mm Seal Insulation Range Seal P/N 1.20-1.85 mm 15366063 1.85-2.25 mm 15356064 2.09-2.66 mm 15366061 2.70-3.2 mm 15336674 Typical Wiring Diagram E-Plex + A2 M5 - T2 E-Plex – E2 Ch. 4 F2 Ch. 3 In 2 B2 14 G2 C2 Status LEDs, Channels 1 - 4 and E-Plex13 H2 D2 M5 - T1 In 2 14 In 1 14 Ch. 4 Lamp Pump A1 E1 Ch. 3 E-Plex B1 Ch. 2 F1 C1 In 1 14 G1 Pump Ch. 1 Ch. 2 Ch. 1 H1 D1 E-Plex – E-Plex + Channels 1-4, Override Switches11,12...

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442EMS-5

Dimensional Diagram Mechanical Specifications J1 - Brown: Mates to Delphi P/N 15317308 J2 - Blue: Mates to Delphi P/N 15317304 Cavity Plug: Power Stud Connections: M5 nickel plated brass Ordering Information Powering systems - Empowering designers

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442EMS-6

422QMM Series BATTERY 325QMM, 366HMM, 422QMM & 436MMX : 4, 6 or 10 channel multi-modules for control of lighting, including dimming and user-defined “mood” lighting POWER INVERTER 400ECM, 450ECM & 500CCM : Electronic control modules (“clocks”) that function as the master controller and programmer of the entire E-Plex system 361SIM : Inverter interface for complete control over your inverter functions 345LCD, 350LCD & 452LCD : 5.7”, 10” & 12” color LCD touchscreen displays that allow the user to interface with the E-Plex system, including monitoring and control functionality and includes direct...

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All E-PLEX catalogs and brochures

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  19. 416TPS

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  20. 367TPD

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  21. 345LCD

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  22. 500CCM

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  23. 450 CCM

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.