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BERING-00-BER . PDF

BERING-00-BER . PDF
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BERING-00-BER . PDF

Product catalog summary
Warnings and Disclosures
Ensure all installation and operating procedures are followed. The stove requires a correctly installed flue and a fresh air inlet vent for combustion. Fuel supply must have manual shut-offs and be filtered to at least 10 microns. A barometric damper is essential for proper draft and combustion. Do not operate the stove unattended.
Installation Guidelines
Location: The stove must be installed with safety clearances, using heat retardant insulation and metal or ceramic tiles for nearby surfaces. The flue stack should be as straight as possible, ideally facing the bow or stern of a vessel.
Mounting and Securing: Secure the stove using provided holes in the feet and ensure the drip tray is correctly positioned.
Flue Stack
The flue stack's length and straightness are crucial for efficient operation. Use a 5-inch diameter pipe, with a recommended length of 6 feet. A barometric damper is necessary for optimal combustion, installed 12-24 inches from the stove exhaust collar.
Fuel Supply
Fuel is supplied via gravity feed or a low-pressure pump, with a maximum pressure of 4 psi. A pressure regulator may be needed if pressure exceeds this. Use a 3/8" flare fitting for the fuel inlet and ensure all lines are straight to avoid air locks. Install a fuel filter to maintain cleanliness and efficiency.
Fuel Pump Installation
Use 12-volt DC pumps, ensuring they are installed at the same height or higher than the oil metering valve. The pump should be included in a control circuit with a 3 amp fuse. Ensure the pump is in a ventilated area and not near hot exhausts. Prime the pump by removing air from the fuel lines.
Additional Recommendations
Use copper fuel lines near the stove and approved hoses for the rest. Avoid using a pressurized fuel tank. Install a check valve to prevent fuel backflow and a shut-off valve for safety.
Fuel System Installation and Maintenance
The document outlines the installation and maintenance procedures for a marine stove's fuel system. It emphasizes the importance of installing a fuel filter/shut-off valve and ensuring the overflow feature of the oil metering valve is not obstructed. Overflow lines should be installed to prevent air locks and ensure safe fuel escape.
Fuel Variations and Calibration
The document discusses the variability in fuel viscosity and its impact on the oil metering valve's performance. It highlights the need for calibration based on the type of fuel used, such as diesel, kerosene, or stove oil, and provides guidance on adjusting the valve to accommodate these variations.
Fuel Flow Measurement and Adjustment
Instructions are provided for measuring and adjusting fuel flow to ensure optimal stove performance. The document details the process of adjusting the valve knob and metering screw to achieve the desired fuel flow rate.
Valve Rebuild Instructions
A comprehensive guide is included for rebuilding the oil metering valve, detailing the removal and replacement of components such as the float, needle, and seat. The document provides a list of parts included in the rebuild kit and instructions for ensuring proper valve operation.
Safety Features
The document outlines safety features such as the high-temperature fuse and flame-out protection, which prevent overheating and ensure safe operation. It advises on the importance of removing accumulated oil before relighting the stove.
Burner Assembly and Combustion Air
Details are provided on the correct placement of burner components to ensure efficient operation. The document stresses the importance of adequate ventilation and maintaining positive pressure within the boat to support proper combustion.
Draft and Ventilation
The document explains the natural draft mechanism of the stove and the importance of maintaining a good draft to prevent inefficiencies and safety hazards. It recommends installing a CO alarm and a high heat shut-off for additional safety.
Combustion Assist Fan Usage
The combustion assist fan is installed to enhance stove operation during start-up, ensure complete combustion, limit back draft effects, and allow high fire settings without carboning or smoking. However, excessive air from the fan can cause the burner to run too lean. Adjust the fan to maintain flames above the burner ring.
Installation Check-List
- Ensure a 3” diameter fresh air vent is installed.
- Minimum 4 feet of exhaust stack required.
- First 12” of exhaust pipe should be straight.
- Install a barometric damper 12”-24” from the stove top.
- Ensure proper fuel line connections and clearances around the stove.
- Insulate surrounding walls with appropriate materials.
Lighting Instructions
1. Engage pump or open gravity feed valve.
2. Remove top lid and superheater.
3. Collect 30 ml of oil in the burner pot.
4. Light the oil with a twisted tissue.
5. Replace superheater and stove lid.
6. Turn on the combustion fan to medium low.
7. Adjust oil metering valve as needed.
8. Avoid lighting a heated or flooded burner.
Operating Tips
- Adjust air with fuel changes to maintain a clean burn.
- Use the fan sparingly on low settings.
- Monitor flame color for efficient combustion.
Flooding Burner
Prevent flooding by following lighting instructions. If flooded, turn off the burner and use the fan to combust excess fuel.
Hot Water Coil Option
The stove can be equipped with a hot water coil for heating water tanks. Proper installation and adjustments are necessary to prevent overheating.
Coil Installation
1. Remove stove top and clean surfaces.
2. Drill holes for coil installation.
3. Secure coil with brackets and seal with cement.
4. Ensure combustion chamber is airtight.
Cleaning Burner
Regular cleaning is required to remove carbon buildup. Ensure air holes are clear for efficient operation.
Burner Replacement
Follow specific instructions for removing and replacing the burner, ensuring all seals are airtight for proper stove function.
Fuel Lines Maintenance
Blockages in the fuel line can be cleared by removing the clean-out plug under the burner, using tape sealant upon replacement, and checking for leaks. Fuel lines can be cleaned with compressed air or a pipe cleaner, and air locks can be relieved by tapping the fuel line.
Combustion Chamber Cleaning
The combustion chamber, located above the burner, may develop hairline cracks that do not affect stove performance. Re-lining is necessary only if the cement becomes loose or detached.
Firebox Recementing Instructions
1. Remove fasteners and the cast iron top, plugging the burner to prevent debris entry.
2. Remove old cement and sealant, mix new insoline cement to an oatmeal consistency.
3. Apply new cement with a trowel, allowing 24 hours to dry.
4. Use leftover cement or hybond sealant to repair any cracks.
5. Reposition fasteners and use six #10 ¾ flat head screws to secure the top.
6. Apply hybond sealant to stove walls and fastener clips, reinstall the top, and heat slowly.
Cooking Instructions
The stove top serves as a hotplate, with the left side hotter than the right. Pre-heating takes 30 minutes for the top and 40-50 minutes for the oven. Oven temperatures at low fire range from 300-350°F (140-165°C). The oven damper, located on the stove's front right side, should be used only after pre-heating to avoid draft reduction.
Lighting Instructions
1. Remove lid/open door.
2. Turn oil metering valve ON, allow 30 ml of fuel into the burner, then turn OFF.
3. Open oven damper if applicable.
4. Light fuel with twisted paper tissue.
5. Replace lid/close door.
6. Turn fan assist to low speed.
7. Wait 5-10 minutes for fuel vaporization, then turn valve ON to a low setting.
8. After 15 minutes, adjust fan settings as needed.
9. Stay on low setting for 30 minutes before increasing fuel settings gradually.
Cooktop Cleaning
Uncoated cast iron surfaces should be seasoned before use. Clean with mild soapy water, apply melted shortening, and bake at medium-low heat for 20 minutes. Remove rust with a wire wheel or vinegar solution.
Troubleshooting
- No fuel in burner: Check tank venting, pump power, and clear obstructions.
- Hard carbon in burner: Adjust air and fuel settings.
- Soot on window/chimney: Adjust fuel and fan settings.
- Burner floods: Ensure proper air and fuel balance.
- Fuel overflow: Check valve components and pressure settings.
FAQ
Includes questions on fuel types, lighting methods, and installation requirements.
Limited Warranty
One-year warranty covering defects in workmanship and materials, with exclusions for normal wear, misuse, and unauthorized repairs. Warranty is non-transferable and requires registration within 30 days of purchase.
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Catalog excerpts

BERING-00-BER . PDF-1

Dickinson Marine #407-204 Cayer St Coquitlam BC Canada V3K 5B1 www.dickinsonmarine.com [email protected] T: 800 659 9768 SINCE 1932 Bering Diesel Cookstove Operator’s Manual This manual must be read and the requirements carried out to ensure satisfactory performance. DICKINSON RESERVES THE RIGHT TO MAKE CHANGES TO PRODUCTS OR DOCUMENTS AT ANY TIME QUALITY INSPECTED BY- Doug & Don DATE- Nov 5/2008

 Open the catalog to page 1
BERING-00-BER . PDF-2

-1- CONTENTS Warnings and Disclosures pg-2 Burner Assembly pg-17 Installation Diagram pg-3 Burner Diagram pg-18 Clearance Diagram pg-4 Combustion Air pg-18 Location pg-4 Draft Assist Fan pg-19 Mounting and Securing pg-5 Checklist pg-20 Flue Stack (chimney) pg-6 Lighting Instructions pg-21 Barometric Install pg-6 Operating tips pg-23 Fuel Supply pg-7 Flooding Burner pg-24 Fuel Pump Install pg-8 Water Coil Option pg-24 Fuel Overflow pg-9 Coil Install pg-25 Fuel Diagram pg-10 Burner Cleaning pg-26 Fuel Variations pg-11 Burner Replacement pg-27 Fuel Measurement &Adjustment pg-12 Re-Cementing pg-28...

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BERING-00-BER . PDF-3

-2- Warnings and Disclosures - Follow all installation and operating procedures. - The oil stove requires an installed flue for correct operation. Do not attempt to operate the stove without the flue chimney installed correctly as required in this manual. - A permanently open fresh air inlet vent must be installed near the stove to provide air to the stove for combustion. - The fuel supply must have a manual shut-off at the fuel tank as well as a manual shut-off near the stove. - The fuel must be filtered to at least 10 microns and not exceed 4 PSI of pressure. - The fuel type stamped on the...

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BERING-00-BER . PDF-4

-3- Installation Diagram NOTE: Not all installations will require a pump, gravity tank, elbows, or coil options

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BERING-00-BER . PDF-5

-4- Clearance Diagram Installation Guidelines Location The location of the stove must be large enough to provide safety clearances. Objects and materials closer to the stove than 6” must be lined with high density, heat retardant insulation and covered with metal (stainless steel, aluminum, etc.). Another alternative is using ceramic tiles. Particular care must be taken to protect the surfaces close to the cast iron top and first section of flue pipe.

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BERING-00-BER . PDF-6

-5The install location should also take into account the length and configuration of the flue stack. It is generally preferable that the flue stack be a long straight run. If you have the option, avoid having to use elbows. Ideally, the stove should face the bow or stern of your vessel, particularly on a sailboat. Fuel gravity feeds from the oil-metering valve into the burner. Should this valve drop below the level of the burner fuel will not flow uphill into the burner and the fire will go out. In a beam-facing sailboat installation, the oil metering valve may have to be relocated to the side...

 Open the catalog to page 6
BERING-00-BER . PDF-7

-6- Flue Stack The length and straightness of the flue stack are important to the efficient operation of the stove. The Flue stack must be the correct diameter. If elbows must be used, the elbows shall not be greater than a 45 degree angle. The first elbow should not be closer than 12” (28cm) to the stove. Allow for as much straight pipe as possible before the first elbow. The pipe will attach to the stove by squeezing the round pipe over the oval flue collar when installing. Pipe Diameter 5 inch dia. 12.7cm Recommended Length 6 ft 1.83m Minimum Length 4 ft 1.23m Hole Diameter 7 inch dia. 17.8cm...

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BERING-00-BER . PDF-8

-7The draft above the top of the fire will be aprox -.05 inches of water column, should you have a draft meter, however adjusting the damper as above should get you close enough. Dickinson can supply you with a stainless steel thru-deck fitting for your pipe installation. The thru-deck fitting includes a stainless steel dress ring for the interior of the cabin and a rubber (neoprene) gasket easy mounting. Depending on the contour or the angle of the cabin top, you may need to make a hardwood spacer block. One surface of the block would be a level plane to mate to the deck cap. The other would...

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BERING-00-BER . PDF-9

-8#20-000 FRD-2 3 PSI FUEL PUMP & #20-002 FRD-HD c/w REGULATOR FUEL PUMP • • • • • • • • • • These are 12 volt DC pumps. The factory spring pressure for the #20-000 FRD-2 pump is set at 3 PSI (max 6 ft. lift). The #20-002 FRD-HD pump has a stronger pressure spring that will draw the fuel higher (max 15 ft. lift) but will need the regulator to adjust the pressure down to 3 PSI before the fuel goes to the oil metering valve. You must use a fuel oil filter in your installation before the pump to keep debri from plugging up the 3 check valves inside the pump. When the oil metering valve (carburetor)...

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BERING-00-BER . PDF-10

-8Ainstalled as per diagram. Place the check valve as shown in the diagram on top of the heavier replacement spring, and the spring on top of the pump plunger and push it back into the pump body holding it in with a finger. Note the magnetic part of the plunger is on the opposite end of the spring. Replace the lid with the gasket on by lowering your finger on to the red O ring sleeve without the plunger falling out ( the plunger is about 2” long so you have room to lower your finger out of the way). The red O ring sleeve will fit inside the pump tube and the black O ring will fit over the outside...

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BERING-00-BER . PDF-11

#20-002 FRD-HD c/w REGULATOR We recommend using an elbow fitting on the fuel inlet. When priming this pump hold down the knob of the pressure regulator to prime the fuel lines and take out the air then turn the dial to the lowest setting on the regulator and increase pressure 1 increment at a time until the pump is just delivering a small amount of fuel as the heater/stove only requires a very small amount . -9-

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BERING-00-BER . PDF-12

Use 3/8" (9.52 mm) copper fuel line for the first 2-3 ft closest to the heater/stove. Approved hose can be used for the remainder of the installation. DO NOT USE A PRESSURIZED FUEL TANK. When a low pressure fuel delivery pump is used (less than 4 psi) a fuel line must be plumbed directly from the main fuel tank or tee in at the tank (not from the engine supply line or engine filter). Use a check valve in the stove fuel line to stop the engine from pulling back the fuel and starving the stove. The fuel inlet is a 3/8" flare fitting. To keep the oil metering valve clean and trouble free install...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.