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OptiSave - Energy Saving System

OptiSave - Energy Saving System
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OptiSave - Energy Saving System

Product catalog summary
Overview of DESMI OptiSave™
DESMI OptiSave™ is a system designed to optimize pump and fan speed based on current conditions, leading to significant fuel savings. It is suitable for both new and retrofitted vessels and integrates with existing control systems. Installed on over 350 vessels worldwide, it saves more than $8.7 million in fuel annually.
Customer Feedback
Customers report high satisfaction with OptiSave™, noting substantial fuel savings and improved operational efficiency. For example, Chief Engineer Dieter Nühse reported daily savings of 250-350 liters of fuel, equating to approximately $42,583 annually.
Energy Efficiency Design Index (EEDI) and SEEMP
OptiSave™ supports compliance with EEDI and SEEMP standards, which focus on reducing CO2 emissions and improving energy efficiency, aligning with IMO MEPC 62 rules.
System Features and Benefits
OptiSave™ offers a payback period of less than a year, with components lasting over ten years. It supports applications like seawater and freshwater cooling and engine room ventilation, offering modular design and potential energy savings up to 90%.
OptiSave™ Master Control Panel
The control panel features a modular design for integrating multiple applications, supports TCP/IP communication, and offers automated operation with adjustable parameters via a touch screen.
Frequency Converters
These converters are designed for marine environments, featuring EMI reduction and approved by leading class authorities. They enhance operational safety with integrated bypass and redundancy options.
Applications
  • Seawater Cooling Systems: Controls pump speed based on demand, saving up to 90% energy.
  • Freshwater Cooling Systems: Adjusts pump speed/pressure according to needs, saving up to 75% energy.
  • Engine Room Ventilation: Modulates fan speed based on conditions to optimize airflow.
Overview of OptiSave™ System
The system enhances engine room ventilation and pump monitoring, offering energy savings and improved safety. It integrates with ship systems like CO2 release and fire alarms, providing intelligent fan operation and up to 60% energy savings.
Specifications and Features
  • Control of engine room fans and exhaust dampers for efficiency.
  • Integration with GEN-SET load signals.
  • Monitoring capabilities for pumps, including protection features and various monitoring parameters.
  • Full integration with vessel's IAS/AMS/CAMS/ICAMS systems.
OptiSave™ Online Monitoring
The system forwards performance data to ship owners, monitoring parameters like M/E shaft power, RPM, and fuel consumption.
Pumps For Free Concept
DESMI offers a financing package where energy savings cover the investment, with a typical payback period of 14-18 months, including replacing old pumps with energy-efficient ones.
Case Studies
  • Lighthouse Shipping: OptiSave™ was recommended for new vessels, receiving positive feedback on performance and savings.
  • Grindrod Shipping: Installed on multiple vessels, saving 125 tons of fuel per month on average, facilitating performance management and environmental compliance.
Conclusion
OptiSave™ offers a comprehensive solution for energy optimization on ships, with proven technology and significant savings. Its integration and monitoring capabilities make it valuable for shipowners aiming to improve efficiency and reduce costs.
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Catalog excerpts

OptiSave - Energy Saving System-1

OpJiSave™ Saving System Optimizing Pump and Fan Speed to Current Conditions and Saving Fuel PROVEN TECHNOLOGY DESMI

 Open the catalog to page 1
OptiSave - Energy Saving System-2

OptiSaveTM is designed to be integrated in new-build vessels as well as in vessels already in operation and can be fully integrated into the vessels’ IAS/AMS/CAMS/ICAMS system. OptiSaveTM is installed onboard +350 vessels around the world, saving more than +8.7 million USD in fuel every year. Customer Says: Andreas Asimakopoulos dep. tech.manager at Minerva Marine: “We selected OptiSaveTM on several projects both as retrofits and as newbuilds on the basis of sound engineering approach compared to competitive products and rigid support through execution stages. Performance of delivered systems...

 Open the catalog to page 2
OptiSave - Energy Saving System-3

Energy Efficiency Design Index (EEDI) and SEEMP OptiSaveTM helps ship owners and designers to meet the requirement for reduction of C02 stipulated in IMO MEPC 62 rules. OptiSaveTM is designed to be integrated in new-build and The EEDI has been developed for the largest and most retrofit applications and can be fully integrated into the energy intensive segments of the world’s merchant fleet overall Control System. and will cover 72% of emissions from new oil and gas tankers, bulk carriers, general cargo, refrigerated cargo Energy Efficiency Design Index (EEDI) The EEDI for new ships aims at promoting...

 Open the catalog to page 3
OptiSave - Energy Saving System-4

All implemented DESMI OptiSave™ solutions have shown that the relatively inexpensive installations have an average payback time of less than a year The fact that the installed components have an expected lifetime of ten years or more means that you will see a multiple return of your investment. With OptiSave™ we guarantee the most efficient solution, where energy efficiency and fuel savings are key benefits. The systems directly applicable with DESMI OptiSave™ are: • Seawater cooling systems • Steam condenser cooling system • Fresh water cooling systems • Engine room ventilation • Cargo hold...

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OptiSave - Energy Saving System-5

OptiSave™ Master Control pane The OptiSave™ Master Control panel has a modular design offering one common control platform for all the different applications and the possibility of combining more applications into the same system. This ensures the highest possible flexibility during the design and installation phase for both new building vessels and retrofitting of existing vessels. The common control platform is also offering the flexibility to upgrade the OptiSave™ systems to include more application over time. The OptiSave™ Master Control panel is a central control unit, which can be installed,...

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OptiSave - Energy Saving System-6

requency ers The OptiSave™ Frequency Converters are designed for marine application with focus on installation in engine room as close to the pump or fan as possible, to lower installation cost and EMI (Electromagnetic interference). OptiSave™ Frequency Converters offer the following special features: • Designed for harsh marine environment • Design temperature up to 50°C without de-rating • Marine coating of circuit boards (3C3) • Internal components are ruggedized • RFI filters suitable IT-net, with co insulations resistance • Two inbuilt DC chocks for reduction of harmonic distortion • IP54/55...

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OptiSave - Energy Saving System-7

OptiSave™ Frequency Converters OptiSave™ Frequency Converters with integrated electro mechanic by-pass Special features: • Same features as OptiSave™ Frequency Converters • Automatic or remote control of by-pass function • Test of function VSD in by-pass mode allowing programming of VSD during by-pass operation The OptiSave™ Frequency Converters with integrated electro mechanic by-pass offer a higher operation safety than the standard OptiSave™ Frequency Converters. With this solution, DESMI offers a full by-pass of the frequency converter. For pumps / fans from 11kW to 90kW, the by-pass function...

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OptiSave - Energy Saving System-8

Engine Control Room AMSACMSf IACM3 12 OptiSave Touch Panel Engine Room Vessel Monitoring system - (Optional) ■ GTE Data Fuel Consumplion - Usfl dala Unlpi Ctribri Navigation data Engine Room Sea Water Coolmfl System F23DDI-1 Frpsh Wafer OptiSave Frequency FrwUi 'Aalu IrJrl Sfl:l W*IAI hiH< oBjm dump Condon. Engine Room Fresh Water Cooling System f £2001*3 Fr*iH ViMu Pump OptiSave Frequency OpoSiTY* SlirtO r^TCMtvrf wiMT

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OptiSave - Energy Saving System-9

g.m£L.PJli&£ SatelliteInternet - Online support - Adjustment of control parameters - Performance data DEgMI Service Cont&f Oposave’1* I rtleffaiC 'nodule 7SU»fc-9l Infcatrwt MiJU* ■ Online support fPLC, HMI and VSD leveh ■ Adjustment of oonlrol parameters - Trouble shoaling Engine Room Ventilation °PtfSai*5 mm E ri>irt FUrOni- ELtono Room. Frt-sh Watai Sharfl ffomnn RUttol I.liii- Enyn« f requency Fr^G Unity DptiSave Frequency Converter w/Bypass rntc\ Jt LW-:^e A'iOti wo/By- pass Er.ir>* RtKMW ENjini Room Fn^i WiWw- C-x-wp

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OptiSave - Energy Saving System-10

svs The purpose of the system is to control the seawater cooling pumps to the actual cooling demand at any time by reducing/increasing pump(s)' speed/flow according to the actual needed cooling capacity. OptiSave™ is an intelligent system, which operates the speed/flow of the pumps, taking the following conditions into consideration: • Fresh water temperature (LT) • Sea water outlet temperature (it's kept under scaling temperature for central coolers) • Temperature of electric motors on sea water cooling pumps are monitored • Monitoring of discharge pressure for pumps to ensure water filled central...

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OptiSave - Energy Saving System-11

Special features for New Building or options: \Z Controlling of priming ejectors in case one of the seawater cooling pumps is used as emergency bilge pump. Dynamic pressure drop monitoring cross coolers and condition controlled flushing Standby function of pumps sj Integrated sequential start Frequency converters on all pumps

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OptiSave - Energy Saving System-12

or fresh watecoo ing systems The purpose of the system is to control the LT/FW Cooling water pumps to the actual cooling demand at any time by reducing/increasing pump(s)' speed/flow/pressure according to the actually needed cooling capacity on the fresh water system. OptiSave™ is an intelligent system, which operates the speed/flow/pressure of the pumps, taking the following conditions into consideration: • Fresh water temperature • Fresh water pressure • Main engine load • Main engine lub oil temperature • Shaft bearing temperature • HT/FW temperature • Temperature of electric motors on sea...

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.