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Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.

Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.

Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.

Product catalog summary
Overview
This document compares two primary ballast water management systems (BWMS) used in maritime vessels: ultraviolet (UV)-based systems and electrochlorination (EC) systems. It discusses the benefits and challenges of each technology, focusing on compliance with US Coast Guard (USCG) and International Maritime Organization (IMO) standards.
Ballast Water Management Systems (BWMS)
As of October 2019, nearly 10% of the global vessel fleet is equipped with BWMS, with UV and EC systems being the most common. Understanding these technologies is crucial for selecting the right system, as they impact vessel operations differently based on water quality.
UV-Based Systems
UV systems use filtration and UV treatment to manage ballast water by damaging the DNA of organisms, rendering them non-viable. The effectiveness is measured by UV dose, which depends on UV intensity and exposure time. UV transmission (UV-T) is a key performance indicator, with higher UV-T indicating clearer water and better system performance.
Regulatory Compliance
UV systems face challenges due to differing USCG and IMO regulations. The USCG requires a higher UV dose to kill organisms, while the IMO focuses on rendering them non-viable. This necessitates different operating modes for compliance, complicating operations when switching between US and IMO waters.
Electrochlorination Systems
EC systems are cost-effective for high ballast-flow vessels with limited power. They generate hypochlorite through saltwater electrolysis and are divided into in-line and side-stream types. These systems are suitable for vessels with high ballast water flow rates.
Operational Considerations
UV systems require careful planning due to hold time requirements and power consumption considerations. The CompactClean system offers a single global mode, simplifying compliance and reducing operational complexity. Power consumption differences between systems are generally insignificant in terms of annual operational costs.
Stripping Ballast Tanks
Various solutions exist for stripping ballast tanks, with CompactClean offering an integrated solution that reduces power consumption and wear on the UV unit.
Conclusion
Both UV and EC systems have their advantages and limitations. The choice between them should consider vessel-specific requirements, regulatory compliance, and operational efficiency.
Introduction to Electrochlorination Systems
Electrochlorination systems treat ballast water by producing chlorine through an electrolysis unit. These systems are more complex compared to UV-based systems and require additional components.
Operational Considerations
Electrochlorination systems generate by-products like hydrogen gas, which poses an explosion risk. Proper ventilation is necessary to mitigate this risk. Chlorine, being toxic and corrosive, poses hazards to crew and ballast water tank coatings.
Efficiency Factors
The efficiency of electrochlorination systems is influenced by the salinity and temperature of the ballast water. Low salinity and temperature require additional voltage, increasing power consumption.
Challenges in Low-Salinity Waters
Electrochlorination systems face challenges in low-salinity and colder waters. Vessels may need to carry marine water or salt brine, which can affect cargo capacity and trim control.
Chemical Neutralization
Before discharging ballast water, chemicals like sodium thiosulfate are used to neutralize chlorine-based substances. The maximum allowable discharge of Treatment Residual Oxidants (TRO) is 0.1 mg/L.
Cost Analysis
While electrochlorination systems consume less power than UV systems, their operational expenses (OPEX) are higher due to the cost of neutralizing chemicals and maintenance.
Maintenance and Clogging Issues
Regular maintenance is required to prevent clogging in electrochlorination systems. Filters can clog, especially in muddy waters, affecting vessel operations.
Comparison with UV Systems
UV-treatment systems are simpler, produce no by-products, and are not affected by water salinity or temperature. They are competitive for flow rates up to 1,500 m3/h.
Choosing the Right System
Selecting a Ballast Water Management (BWM) system involves considering technology, supplier support, and long-term service. DESMI offers comprehensive support and customized solutions for successful installation and operation.
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Catalog excerpts

Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.-1

Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems. PROVEN TECHNOLOGY

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Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.-2

Ballast Water Management Technologies: A Comparison Between UV based Systems & Electrochlorination Systems This white paper provides an overview of the two most prominent ballast water management (BWMS) technologies installed on today’s vessels-ultraviolet (UV)-based systems and electrochlorination (EC) systems. It offers a comparison between the two technologies and explores the benefits and challenges faced by their operators. In particular this white paper puts spotlight on the so far overlooked but potentially serious complications related to operating UV BWMS with different operating modes...

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Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.-3

Up until October 2019, close to 10,000 vessels— nearly 10% of the global vessel fleet—has been fitted with a ballast water management (BWM) system. According to Clarkson's World Fleet Register, the most common technologies for BWM are ultraviolet (UV)-based systems and electrochlorination (EC) systems. Figure 1 shows the different technologies installed on vessels. The IMO guidelines for type approval of BWM systems were revised in October 2018. Since the revision, the IMO now states that type approval according to the new BWM system code MEPC.300(72) (also referred to as the revised G8) is mandatory...

 Open the catalog to page 3
Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.-4

What is UV dose? The UV dose depends on the UV intensity (UV-I) and exposure time, and is simply defined as the product between these two parameters. UV-I measures how much light (or energy) reaches a given measurement point. Most UV systems measure the UV-I, but the systems can vary considerably in terms of the UV lamp being used and the sensor setup. In particular, the distance between the sensor and the UV lamp influences the measured UV-I. For this reason, UV-I values shouldn’t be used to compare systems. Fortunately, another measurement called UV-transmission (UV-T), can be used to compare...

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Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.-5

Table 1: Bulk Carrier Operating Profile the IMO mode, because US mode will typically mean reduced flow, which leads to longer ballast operation and hence longer port stay. However, if the IMO mode is used during ballast operation, but then later on it is determined that the ballast water shall be discharged in the US, the ballast water will be non-compliant and must be treated as such. This means the local port state authorities in the US must be contacted and an agreement about what to do must be reached. This could be a requirement that the vessel must conduct a full ballast water exchange...

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Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.-6

CompactClean does not apply flow reduction to meet USCG discharge standards. But other, slightly lower power-consuming BWM systems as the one in this example, typically apply a 50% reduction in flowrate when ballasting and de-ballasting in US mode. In this example, it means the time required for ballasting and de-ballasting in one year would Ambient sea water is pumped through the ejector as drive water. Pre-treated ballast water stripped by the ejector is combined with the ambient sea water and the combined stream is pumped through the UV chamber for treatment. Another version of this solution...

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Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.-7

Table 2: Neutralization chemical costs Electrochlorination systems offer cost-effective solutions on high ballast-flow vessels (i.e., flows above 1500 m3/h) with limited power availability. Electrochlorination describes the generation of hypochlorite from saltwater electrolysis. It can be divided into two main types: in-line (Figure 4), and side-stream (Figure 5). Both types of electrochlorination typically combine mechanical filtration with treatment with chlorine, which is produced by an electrolysis unit. For side-stream technologies, approximately 1-2% of total ballast water flows to the...

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Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.-8

Table 3: Power consumption cost of fuel oil The figures in Table 3 indicate a yearly cost of power consumption of 1,400.00 EUR, resulting in a combined cost of 10,300.00 EUR, without including costs for spare parts, cleaning chemicals, or heating requirements when operating in colder climates. Treating the same amount of ballast water (i.e., 552,000 m3) with a CompactClean-1000 system costs approximately 8,300.00 EUR in fuel oil, whereas the minimum power consumption corresponds to a total fuel of cost of just 3,100.00 EUR. The OPEX alone is worth considering and clearly indicates that UV-based...

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Ballast Water Management Technologies: A Comparison Between UV Based Systems & Electrochlorination Systems.-9

Summary In general filtration + UV-treatment is a very simple and well known technology, and with no by-products produced. UV-treatment BWM systems are considered CAPEX competitive for flowrates up to 1,000 - 1,500 m3/h. Their performance is not affected by water salinity or temperature, but is dependent on the UV-transmission of the ballast water. It is to be noted that UV BWM systems require treatment both during uptake and discharge, and under US regulations they are subject to minimum hold time restrictions. deep knowledge and we understand that not all type of technologies, systems etc....

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