1. Catalogs
  2. Daihatsu Diesel Pro
  3. Technology of DAIHATSU DE series Engine

Technology of DAIHATSU DE series Engine

Technology of DAIHATSU DE series Engine
1 / 32 PagesView full catalog

Technology of DAIHATSU DE series Engine

Product catalog summary
Overview
The document provides a detailed overview of the DAIHATSU DE series engines, specifically models 6DE-18, 6DE-23, and 6DEM-23. These engines are designed to be environmentally friendly, complying with IMO secondary regulations, and feature advanced combustion technology to meet future emission standards.
Development Concept and Scheme
The engines are developed with a focus on environmental harmony, durability, reliability, safety, and ease of maintenance. Key features include reduced exhaust emissions, low vibration and noise, cost-effective operation, and enhanced safety measures.
Engine Specifications
The document details the principal specifications of the engines, including cylinder diameter, stroke, number of cylinders, engine revolutions, output, and dimensions. These engines are suitable for both marine gensets and propulsion applications.
Structural Components
The document outlines the structure of main parts such as the frame, crankshaft, cylinder liner, piston, connecting rod, cylinder head, intake and exhaust system, fuel injection system, and lubricating oil module. Each component is designed for high performance, durability, and ease of maintenance.
Comparison with Conventional Models
The document includes a comparison of the outside dimensions and weight of the DE series engines with conventional models, highlighting improvements in size and efficiency.
Key Features
The engines feature high-pressure injection systems, optimized fuel injection for low sulfur fuel, and advanced turbocharging methods to enhance performance and efficiency. The design also includes fire prevention measures and simplified installation processes.
Technical Specifications and Innovations
  • Combustion Technology: Optimized fuel injection timing, high-pressure fuel injection, and combustion chamber configuration to comply with NOx emission standards.
  • Durability Enhancements: Use of carbon-coated plungers, lubricity improvers, and wear protection measures for fuel feed pumps.
  • Vibration and Noise Reduction: Improvements in cylinder head cooling and adoption of valve stem oil seals to enhance gas seal performance.
Operational Cost Reduction
Strategies for reducing operational costs include low lubricating oil and fuel consumption, stress reduction in engine components, and the use of high-efficiency turbochargers and fuel injection pumps.
Specifications and Performance Enhancements
Enhancements in wear resistance, reduction and stabilization of lubricating oil consumption, and improvements in durability and reliability for long engine life are outlined.
Maintenance and Cost Reduction
Maintenance intervals and life expectancy are detailed for various engine components. The document emphasizes cost reduction through simple maintenance procedures and the use of large centrifugal filters and automatic backwash filters.
Safety and Installation Improvements
Safety enhancements include a converged arrangement of external connection points for easier installation and fire prevention measures such as sealed exhaust pipe covers and splash prevention tapes.
Engine Structure and Components
The engine's main parts, including the frame, crankshaft, cylinder liner, piston, and connecting rod, are described in detail. The frame is a monoblock structure made of cast iron, and the crankshaft is forged from alloyed steel.
Cooling and Exhaust Systems
The document details the cooling systems for the cylinder liner and head, emphasizing effective cooling through high-temperature water flow. The intake air and exhaust system features a high-efficiency turbocharger and a pulse turbocharging method for improved efficiency and response characteristics.
Valve System
The engine features four valves per cylinder, consisting of two intake and two exhaust valves, equipped with a valve rotator.
Fuel Injection System
The fuel injection system utilizes a high-pressure Bosch-type pump with an integrated tappet, designed for high reliability and ease of handling.
Cooling and Turbocharging
The engine's cooling system includes special passages for cooling the fuel injection valve and components, allowing operation with low-quality fuel.
Lubricating Oil Module
The lubrication system components are arranged for accessibility, with a large-capacity centrifugal filter standard to remove foreign particles effectively.
Design and Maintenance
The cylinder head design improves handling by eliminating pipes around it, and the exhaust pipe and air intake duct are integrated with the frame for easier handling.
Contact Information
Head Office: Osaka, Japan
Tokyo Office: Tokyo, Japan
Moriyama Division: Shiga, Japan
Website: www.dhtd.co.jp
See more

Catalog excerpts

Technology of DAIHATSU DE series Engine-1

Environmentally Friendly Engines Compliant with IMO Secondary Regulations Technology of DAIHATSU DE series Engine

 Open the catalog to page 1
Technology of DAIHATSU DE series Engine-2

Environmentally Friendly Engines We have successfully developed an environmentally friendly engine with high potential for meeting future emission regulations that are expected to become increasingly strict, such as those targeting the reduction of CO2 emissions. We have complied with the IMO emission standards by adding advanced combustion technology to the engine. D-Power for the Earth Easy Maintenance Ease & Safety Environmentally Friendly Engines Compliant with IMO Secondary Regulations

 Open the catalog to page 2
Technology of DAIHATSU DE series Engine-3

1 External View Photo of the Engine — 2 Output Range and Principal Particulars Engine Cross Sectional View: 6DE-18 • • Engine Cross Sectional View: 6DE-23 Comparison of the Outside Dimensions External View (Equipment Layout) • ■ Development Concept and Scheme- 7-1 I Earth-Friendly Environmental Harmony • 8—11 • Decreasing Exhaust Gas Emissions Hazardous Materials • Reduction of Operation Costs • Stable and Certain Engine Start • Securing the Lub.Oil Performance in the Long Life • Maintenance Intervals and Life Expectancy 7-3 I Improvement in Safety and Assurance "17-19 • Perfect Fire Prevention...

 Open the catalog to page 3
Technology of DAIHATSU DE series Engine-4

External View Photo of the Engine I Marine Gensets Diesel Engine I Marine Propulsion Diesel Engine

 Open the catalog to page 4
Technology of DAIHATSU DE series Engine-5

Output Range and Principal Particulars Output Range I Lineup: Marine Gensets Diesel Engine I Lineup: Marine Propulsion Diesel Engine Principal Particulars 1 Varies depending on the generator. Main engine specification dimensions extend from the crankshaft end. '(•2 The maximum width of the common baseplate mounting surface. Main engine specifications indicate the maximum width of the engine mount, '(•3 The height of the exhaust port from the common baseplate mounting surface. Main engine specifications indicate the height from the center of the crankshaft, '(•4 The height from the common baseplate...

 Open the catalog to page 5
Technology of DAIHATSU DE series Engine-6

6DE-18:Engine Cross Sectional View Exhaust pipe •With a fire prevention type cover •Dynamic pressure exhaust pipe exhaust valves • Heat resisting steel type with a valve rotator •Exhaust valve seat ring: Water-cooling type •Composite type Crown: Alloyed steel Skirt: Ductile cast iron •Chrome plated ring •Three compression backwash filter • Marine type •Crankpin bolt: Hydraulically tightened

 Open the catalog to page 6
Technology of DAIHATSU DE series Engine-7

□ 6DE-23:Engine Cross Sectional View Cylinder head strength special cast iron •The double shelf structure •Cooling enhancement around the exhaust valve seat by effective cooling water passage • Hydraulically tightened four studs Exhaust pipe •Excellent load correspondence enabled charging method Optimized matching with turbocharger efficiency Cylinder liner •Bore cooling type: Effective cooling •The special cast iron excellent in wear resistance •With the protect ring •Optimized cooling area backwash filter filtering performance maintenance work Engine frame high stiffness •The main bearing bolts...

 Open the catalog to page 7
Technology of DAIHATSU DE series Engine-8

Comparison of the Outside Dimensions with Conventional Models Comparison of the Outside Dimensions with Conventional Models (5DK-20) Blue 6DE-18 Red 5DK-20e Comparison of the Outside Dimensions with Conventional Models (8DK-20) Blue 6DE-23 Red 8DK-20e

 Open the catalog to page 8
Technology of DAIHATSU DE series Engine-9

External View (Equipment Layout) High Pressure Ratio, High Efficiency Turbocharger C.W.Thermostat Governor Air Cooler (High temp. side) C.W.Pump (High temp.) Fuel Feed Pump Fuel Filter (with Splash Prevention Cover) Wiring Rail Condition Display Air Cooler (Low temp. side) Junction Box Lub.Oil Pressure Regulator Intake Air Heating Switch Valve C.W. Pump (Low temp.) Lub.Oil Auto Backwash Filter Lub.Oil Pump Lub.Oil Bypass Filter Lub.Oil Cooler Crankcase Safety Valve with Flame Arrestor Lub.Oil Priming Pump

 Open the catalog to page 9
Technology of DAIHATSU DE series Engine-10

Development Concept and Scheme Concept Earth-Friendly Environmental Harmony Enhancement in Durability and Reliability for the Long Life Improvement in Safety and Assurance Scheme 1. Earth-Friendly Environmental Harmony Decreasing Exhaust Gas Emissions Conformity with IMO NOx regulations Tier 2 and Tier 3 Compatibility to low sulfur fuel oil Reduction of CO2 emissions with low fuel consumption and smokeless Reduction and Management of Hazardous Materials Compliance with the “Ship Recycling Convention” Reduction of the hazardous materials within the scope 3. Improvement in Safety and Assurance...

 Open the catalog to page 10
Technology of DAIHATSU DE series Engine-11

Earth-Friendly Environmental Harmony Decreasing Exhaust Gas Emissions Technology for the conformity with IMO NOx regulations Tier 2 Reduction by 80% (Emission Control Area(ECA)) Rated Engine Speed (1/min) • Optimized fuel injection timing • High-pressure fuel injection • Specifications for the optimized combustion chamber configuration and fuel nozzle spray holes • Optimized valve timing with consideration to the start performance and the transient response characteristics • Optimized matching of the high pressure ratio and the high efficiency turbocharger NOx Emission Compliance Concept Compression...

 Open the catalog to page 11
Technology of DAIHATSU DE series Engine-12

Q Development Concept and Scheme Earth-Friendly Environmental Harmony Decreasing Exhaust Gas Emissions I Compatibility to low sulfur fuel oil • Carbon coated plunger • Plunger oiling • Addition of lubricity improvers • Fuel feed pump for low • Engine inlet viscosity: 1. Adoption of the carbon coated plunger • Improvement in the slide performance and the wear resistance Affinity layer contacting material ■ Superb load bearing Base material mproved fatigue limit Results of durability tests under practical conditions Used for 2,000 hours Used for 5,000 hours • Able to enhance the sealing 3. Adoption...

 Open the catalog to page 12
Technology of DAIHATSU DE series Engine-13

I Low fuel consumption and smokeless for the reduction of CO2 emissions • High Pmax • High-pressure fuel injection • High efficiency, high-pressure *-- • Combustion system matching " ' • Reduction of mechanical loss • Optimized fuel control at transient response by an electronic governor • Improvement in turbocharger response by pulse turbo charging Reduction and Management of Hazardous Materials Existing vessels Newly built vessels (Hong Kong) treaty effective The time limit to make the inventory of the vessels in operation Shipyards issue the inventories of newly built vessels 1. Compliance...

 Open the catalog to page 13
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.