COMPOSITE INTEGRATION PART
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Catalog excerpts

COMPOSITE INTEGRATION PART - 1

Parts List Mould Inserts MM-0002 3/8” BSP Insert Machined steel 3/8” BSP Vent Insert to be laminated into composite RTM moulds. Can be used with MM-0003 to accept 6mm pipe. MM-0003 Mould Vent Liner Liner used in conjunction with 3/8” BSP Vent insert to reduce vent diameter, for use with 6mm Delrin pipe MM-0005 20mm Insert Blank – Includes 2 x O Rings MS-02-1625 Blank Delrin fitting for use with 20mm Mould Insert MM-0014. Supplied with 3/8” BSP female port, but no through hole. This can be drilled by customer to suit requirements or used as blanking plug. MM-0014 20mm Mould Insert Insert to accept vacuum catch pot or injection port pipe-insert. To be laminated into composite moulds. (One needed for each potential vacuum catch-pot position) MM-1501 Injection Valve Threaded Mould Insert - Includes 1 x O Ring MS-02-3020 Threaded Insert to accept injection valve; will also accept 20mm Insert Blank (MM-0005), or 6/10mm Pipe Inserts (XM-0311 & XM-0312). To be laminated into composite mould or used as insert in machined metal moulds. Page 1 of 15 Issue 09 – 8 July 2009

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COMPOSITE INTEGRATION PART - 2

MM-2001 Air Ejector Insert Machined steel insert to suit Air Ejector XE-0020. To be laminated into composite moulds. Fitting is included with Air Ejector XE-0020. MM-2007 Air Ejector Insert Blanking Plug Machined delrin insert to block Air ejector Insert MM-2001 if not fitting the Air Ejector XE-0020. XM-0304 Flange Vacuum Fitting with GEKA Quick-Connector Insert for flange vacuum connection. To accept vacuum Geka connection. To be laminated into composite moulds. Other fittings to suit this insert are available on request XM-0311 6mm Pipe Insert - Nut Type Use in conjunction with 20mm...

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COMPOSITE INTEGRATION PART - 3

XM-0300 Mould Clamp Set - Complete Heavy Duty machine steel Clamp dowel location set for RTM Mould, featuring shimmed male cone and M24 Bolt. Shim allows ‘Z’ stop adjustment. Designed to be welded directly to mould frame structure. XM-0301 Toggle Clamp Fast action heavy duty Toggle clamp system designed to fit Mould Clamp set above XM-0302 Toggle Clamp Handle Handle to actuate (open or close) toggle clamp mechanism. XM-0303 Dowel Set Heavy Duty machine steel Clamp dowel location set for RTM Mould, featuring shimmed male cone. Shim allows ‘Z’ stop adjustment. Designed to be welded directly...

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COMPOSITE INTEGRATION PART - 4

Mould Seals (available by the metre or in 25m rolls) RD-20-0009 Mould Seal 10x5 with Radius (12.5mm overall height) Seal for use with small RTM applications- where standard ‘D’ seal is not applicable. RD-20-0010 D Section Mould Seal – White Inflatable D section mould seal for use as a resin seal in RTM or ‘Light RTM’ moulds, to reduce seal drag when closing the mould where flanges are too steep for conventional seals. The seal is inflated or collapsed under vacuum using Seal Control Unit XE-0400. RD-20-0011 D Section Mould Seal - Green Harder version of standard D seal for use in...

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COMPOSITE INTEGRATION PART - 5

Wax RD-40-0005 0.5mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0010 1mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0015 1.5mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0020 2mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0025 2.5mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0030 3mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0050 5mm Box Calibrated Wax Calibrated sheet wax for use in mould...

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COMPOSITE INTEGRATION PART - 6

Ancillary Mould Equipment XE-0015 Injection Valve Mould injection valve for RTM and Light RTM moulds. Designed to be fitted into threaded Mould Insert MM-1501 (It can also be used with 20mm mould insert MM-0014). 10mm nylon waste pipe and fitting are included as standard. Please note that mould inserts MM-1501 or MM-0014 must be ordered separately XE-0016 Injection Valve Inlet Hose and Quick Connector 500mm resin injection hose and fittings complete with resin quick couple connector. XE-0017 Injection Valve Control Valve 5/2 control valve to open/close Injection Valve automatically from...

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COMPOSITE INTEGRATION PART - 7

IMPS – In Mould Pressure System EL-35-0005 Pressure Sensors -1 to 3 Bar – WITHOUT LEAD Robust ceramic sensor, Can be mounted in any position or orientation. Resin can be cured directly against sensor face. ¾” BSP connection. Pressure range: -1.0 to +3.0 bar (Other sensing ranges available on request) XE-0054 25m sensor cable and connector 25m cable and connector for attachment of pressure sensor to either a readout/control unit or a CIJECT injection machine. XE-0055 10m sensor cable and connector 10m cable and connector for attachment of pressure sensor to either a readout/control unit or a...

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COMPOSITE INTEGRATION PART - 8

XE-0051 IMPS Readout Unit LED readout unit to display pressure reading in bar. 85v-240v supply. Upper display shows current pressure reading in bar. Lower display is used in conjunction with optional control valve (see below) and is set by the operator in bar. If the set pressure is exceeded, the control valve is actuated. XE-0053 IMPS 4 way switching readout unit As the readout unit above, but with four sensor inputs and a selector to choose between them. XE-0052 IMPS Control Valve (Pneumatic) Pneumatic control valve which can be connected to the readout units and is actuated when the...

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COMPOSITE INTEGRATION PART - 9

Vacuum Equipment XE-0211 Vacuum Catchpot Assembly – 20mm - GEKA Stainless steel vacuum catchpot complete with clear acrylic lid, EPDM vacuum seal and Geka quick couple connection. Stainless steel catchpot incorporates suitable insert for connection directly to standard vacuum mould fittings. Please note that mould insert MM-0014 must be ordered separately. AS-0212 Lid Assembly - GEKA Spare Lid assembly for Catchpot with Geka Quick Connector XE-0213 Inline Resin Trap - GEKA Stainless steel vacuum resin-trap complete with clear acrylic lid, EPDM vacuum seal and Geka quick connection....

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COMPOSITE INTEGRATION PART - 10

Vacuum Pumps AS-2040 Rotary Vane Vacuum Pump – 660L/min – PUMP ONLY High output oil free rotary vane vacuum pump. Single phase 240v or 415V three phase supply. Rated output 660 litres/min with maximum vacuum level of 100-150mbar absolute. (Minus 0.85 to 0.9 bar). Running time approx 4000-8000 hours between service intervals. Includes housing and replaceable cartridge filter to remove dust and fibre from vacuum pump. AS-2004 Rotary Vane Vacuum Pump – 65L/min – PUMP ONLY High output oil free rotary vane vacuum pump. Single phase 240v or 415V three phase supply. Rated output 65 litres/min with...

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All Composite Integration Ltd catalogs and brochures

  1. Mould Seals

    2 Pages

  2. Mould Clamps

    2 Pages

  3. Ciject Five

    5 Pages

  4. Ciject Four

    6 Pages

  5. Ciject Three

    1 Pages