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COMPOSITE INTEGRATION PART

COMPOSITE INTEGRATION PART
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COMPOSITE INTEGRATION PART

Product catalog summary
Parts List Overview
This document provides a comprehensive list of parts and components used in composite RTM moulds, detailing specifications for mould inserts, ancillary equipment, and vacuum systems.
Mould Inserts
  • MM-0002 3/8” BSP Insert: Machined steel insert for composite RTM moulds, compatible with MM-0003 for 6mm pipe.
  • MM-0003 Mould Vent Liner: Reduces vent diameter for use with 6mm Delrin pipe.
  • MM-0005 20mm Insert Blank: Delrin fitting with 3/8” BSP female port, customizable by drilling.
  • MM-0014 20mm Mould Insert: For vacuum catch pot or injection port, requires lamination into moulds.
  • MM-1501 Injection Valve Threaded Mould Insert: Accepts injection valve and other inserts, suitable for composite or metal moulds.
Ancillary Mould Equipment
  • XE-0015 Injection Valve: For RTM and Light RTM moulds, requires separate mould inserts.
  • XE-0020 Mould Air Ejector Valve: Facilitates safe removal of moulded components.
IMPS – In Mould Pressure System
  • EL-35-0005 Pressure Sensors: Ceramic sensors with a range of -1 to +3 bar.
  • XE-0051 IMPS Readout Unit: Displays pressure readings and actuates control valve if pressure exceeds set limits.
Vacuum Equipment
  • XE-0211 Vacuum Catchpot Assembly: Stainless steel with acrylic lid and Geka connection.
  • AS-2040 Rotary Vane Vacuum Pump: High output, oil-free, with a maximum vacuum level of 100-150mbar absolute.
Ciject® Resin Injection Machines
  • XE-0000 Ciject™ Zero: Entry-level machine with electronic pressure control.
  • XE-1000 Ciject™ One: Advanced RTM injection machine with intelligent control features.
  • XE-2000 Ciject™ Two: Enhanced version with PLC control system and additional automation features.
Overview: The document provides detailed specifications and features of various Ciject® Resin Injection and Dispensing Machines, focusing on both epoxy and polyester systems. It highlights the capabilities, additional options, and general specifications of different models.
Main Sections:
  • Data Logging and Control Features: Machines offer data logging in CSV format, display average flow rates during injection, and have selectable auto/manual flush sequences. They include automatic recirculation with programmable timers and can connect to in-mould pressure sensors for injection control based on feedback.
  • Additional Options for Ciject Two®: Includes Motorised Catalyst Ratio System (MCR), Radio Frequency Mould Identification System (RFID), Catalyst Flow Monitor, Catalyst Level Sensor, Solvent Level Sensor, and a pre-injection mould vacuum level test facility.
  • Ciject® Resin Injection Machines:
    • XE-0003 Ciject™ Zero: Entry-level epoxy injection machine with electronic pressure control, designed for resin and 316 stainless steel hardener pumps, supporting a resin/hardener ratio from 100:50 to 100:15.
    • XE-1010 Ciject™ One: Meter mix injection machine for epoxy resins, built to standard Ciject® One format with similar specifications as XE-0003.
    • XE-2010 Ciject™ Two: Based on Ciject™ One, it includes a powerful PLC control system for sophisticated control options, maintaining standard functions.
  • Ciject® Resin Dispensing Machines:
    • XE-0001 CIJECT™ Zero-Polyester: Designed for clean and efficient mixing and dispensing of polyester resin systems, featuring simple controls, a recirculation system, and an automatic cleaning system.
    • XE-0002 CIJECT™ Zero-Epoxy: Similar to the polyester version but for epoxy systems, supporting mix ratios from 15-50%.
  • Ciject® General Options:
    • XE-1090 PID Resin Heater: An in-line resin heater for setting resin temperature up to 60°C, integrated into the machine control for ease of use and accurate temperature control.
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Catalog excerpts

COMPOSITE INTEGRATION PART-1

Parts List Mould Inserts MM-0002 3/8” BSP Insert Machined steel 3/8” BSP Vent Insert to be laminated into composite RTM moulds. Can be used with MM-0003 to accept 6mm pipe. MM-0003 Mould Vent Liner Liner used in conjunction with 3/8” BSP Vent insert to reduce vent diameter, for use with 6mm Delrin pipe MM-0005 20mm Insert Blank – Includes 2 x O Rings MS-02-1625 Blank Delrin fitting for use with 20mm Mould Insert MM-0014. Supplied with 3/8” BSP female port, but no through hole. This can be drilled by customer to suit requirements or used as blanking plug. MM-0014 20mm Mould Insert Insert to accept vacuum catch pot or injection port pipe-insert. To be laminated into composite moulds. (One needed for each potential vacuum catch-pot position) MM-1501 Injection Valve Threaded Mould Insert - Includes 1 x O Ring MS-02-3020 Threaded Insert to accept injection valve; will also accept 20mm Insert Blank (MM-0005), or 6/10mm Pipe Inserts (XM-0311 & XM-0312). To be laminated into composite mould or used as insert in machined metal moulds. Page 1 of 15 Issue 09 – 8 July 2009

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COMPOSITE INTEGRATION PART-2

MM-2001 Air Ejector Insert Machined steel insert to suit Air Ejector XE-0020. To be laminated into composite moulds. Fitting is included with Air Ejector XE-0020. MM-2007 Air Ejector Insert Blanking Plug Machined delrin insert to block Air ejector Insert MM-2001 if not fitting the Air Ejector XE-0020. XM-0304 Flange Vacuum Fitting with GEKA Quick-Connector Insert for flange vacuum connection. To accept vacuum Geka connection. To be laminated into composite moulds. Other fittings to suit this insert are available on request XM-0311 6mm Pipe Insert - Nut Type Use in conjunction with 20mm Mould...

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COMPOSITE INTEGRATION PART-3

XM-0300 Mould Clamp Set - Complete Heavy Duty machine steel Clamp dowel location set for RTM Mould, featuring shimmed male cone and M24 Bolt. Shim allows ‘Z’ stop adjustment. Designed to be welded directly to mould frame structure. XM-0301 Toggle Clamp Fast action heavy duty Toggle clamp system designed to fit Mould Clamp set above XM-0302 Toggle Clamp Handle Handle to actuate (open or close) toggle clamp mechanism. XM-0303 Dowel Set Heavy Duty machine steel Clamp dowel location set for RTM Mould, featuring shimmed male cone. Shim allows ‘Z’ stop adjustment. Designed to be welded directly to...

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COMPOSITE INTEGRATION PART-4

Mould Seals (available by the metre or in 25m rolls) RD-20-0009 Mould Seal 10x5 with Radius (12.5mm overall height) Seal for use with small RTM applications- where standard ‘D’ seal is not applicable. RD-20-0010 D Section Mould Seal – White Inflatable D section mould seal for use as a resin seal in RTM or ‘Light RTM’ moulds, to reduce seal drag when closing the mould where flanges are too steep for conventional seals. The seal is inflated or collapsed under vacuum using Seal Control Unit XE-0400. RD-20-0011 D Section Mould Seal - Green Harder version of standard D seal for use in high-pressure...

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COMPOSITE INTEGRATION PART-5

Wax RD-40-0005 0.5mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0010 1mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0015 1.5mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0020 2mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0025 2.5mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0030 3mm Box Calibrated Wax Calibrated sheet wax for use in mould construction. RD-40-0050 5mm Box Calibrated Wax Calibrated sheet wax for use in mould construction....

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COMPOSITE INTEGRATION PART-6

Ancillary Mould Equipment XE-0015 Injection Valve Mould injection valve for RTM and Light RTM moulds. Designed to be fitted into threaded Mould Insert MM-1501 (It can also be used with 20mm mould insert MM-0014). 10mm nylon waste pipe and fitting are included as standard. Please note that mould inserts MM-1501 or MM-0014 must be ordered separately XE-0016 Injection Valve Inlet Hose and Quick Connector 500mm resin injection hose and fittings complete with resin quick couple connector. XE-0017 Injection Valve Control Valve 5/2 control valve to open/close Injection Valve automatically from signal...

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COMPOSITE INTEGRATION PART-7

IMPS – In Mould Pressure System EL-35-0005 Pressure Sensors -1 to 3 Bar – WITHOUT LEAD Robust ceramic sensor, Can be mounted in any position or orientation. Resin can be cured directly against sensor face. ¾” BSP connection. Pressure range: -1.0 to +3.0 bar (Other sensing ranges available on request) XE-0054 25m sensor cable and connector 25m cable and connector for attachment of pressure sensor to either a readout/control unit or a CIJECT injection machine. XE-0055 10m sensor cable and connector 10m cable and connector for attachment of pressure sensor to either a readout/control unit or a CIJECT...

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COMPOSITE INTEGRATION PART-8

XE-0051 IMPS Readout Unit LED readout unit to display pressure reading in bar. 85v-240v supply. Upper display shows current pressure reading in bar. Lower display is used in conjunction with optional control valve (see below) and is set by the operator in bar. If the set pressure is exceeded, the control valve is actuated. XE-0053 IMPS 4 way switching readout unit As the readout unit above, but with four sensor inputs and a selector to choose between them. XE-0052 IMPS Control Valve (Pneumatic) Pneumatic control valve which can be connected to the readout units and is actuated when the preset...

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COMPOSITE INTEGRATION PART-9

Vacuum Equipment XE-0211 Vacuum Catchpot Assembly – 20mm - GEKA Stainless steel vacuum catchpot complete with clear acrylic lid, EPDM vacuum seal and Geka quick couple connection. Stainless steel catchpot incorporates suitable insert for connection directly to standard vacuum mould fittings. Please note that mould insert MM-0014 must be ordered separately. AS-0212 Lid Assembly - GEKA Spare Lid assembly for Catchpot with Geka Quick Connector XE-0213 Inline Resin Trap - GEKA Stainless steel vacuum resin-trap complete with clear acrylic lid, EPDM vacuum seal and Geka quick connection. Additional...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.