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Catalogue-Champion

Product catalog summary

Screw Compressors Overview
The document provides a comprehensive overview of Champion's screw compressors, ranging from 2.2 to 132 kW. These compressors are available in both fixed and variable speed models, designed for a pressure range of 5 to 13 bar. They feature a modular design that includes receivers and dryers, and are equipped with advanced controllers like C-PRO 1.0+, C-PRO 2.0, and Pilot TS. The compressors are engineered for reliability and efficiency, with a focus on low operating costs and ease of maintenance.

FM Series
The FM Series is highlighted for its quality and reliability, offering a range of lubricated screw compressors with various models for flexibility. The compressors are designed for easy installation and maintenance, featuring a user-friendly design with minimal moving parts. The series includes options for standalone compressors or complete airstations with dryers and receivers.

Technical Specifications
The FM 2-6 Series includes oil-flooded, single-stage rotary screw compressors with a belt drive and direct start or star/delta starting. They operate at a nominal pressure of 10 bar with motor power ranging from 2.2 to 7.5 kW. The compressors are compact, with a small footprint and low noise levels, making them suitable for various industrial applications.

Advanced Features
The document details advanced features such as the C-Pro1.0+ control system, which provides comprehensive monitoring and control capabilities. Optional equipment includes receivers, prefilters, microfilters, and various mounting configurations. The FM RS series offers variable speed options for significant energy savings and stable air supply.

Compressed Air Treatment
The document also covers compressed air treatment solutions, including filters, dryers, and aftercoolers. These components are designed to optimize air quality and efficiency, with features like intelligent control systems and environmentally friendly refrigerants.

Service and Maintenance
Service schedules and kits are provided for various compressor models, ensuring long-term reliability and performance. The document emphasizes easy access to maintenance points and reduced service costs due to the limited number of moving parts.

Specifications:

FM 11 Series: Oil-flooded, single-stage rotary screw compressor with a belt drive and air cooling. Pressure range is 7 to 13 bar with an 11 kW electric motor. Dimensions are 667x630x1050 mm, and noise level is 70 dB(A).
FM 7 RS Series: Variable speed, oil-flooded, single-stage rotary screw compressor. Pressure range is 5 to 13 bar with a 7.5 kW electric motor. Dimensions are 667x630x1050 mm, and noise level is 67 dB(A).
FM 15 Series: Belt drive, air-cooled, oil-flooded compressor with a 15 kW motor. Pressure range is 7 to 13 bar. Dimensions are 787x698x1202 mm, and noise level is 73 dB(A).
FM 18 Series: Similar to FM 15 but with an 18.5 kW motor. Dimensions and noise levels are consistent with the FM 15 Series.
FM 22 Series: Features a 22 kW motor with similar design and dimensions as the FM 18 Series.

Optional Features:

Alternative voltage configurations (230V/50-60 Hz and 380V/60 Hz).
Factory-fitted filter kits and automatic drains.
Food-grade oil and extended 5-year warranty options.

Service & Parts:

Service kits available for every 2000 hours or 12 months.
Annual and advanced service kits for various models.
Lubricants such as ChampLube Screw Lubricant and AEON SCFG 8000 available in multiple volumes.

Key Data: The document includes detailed tables with compressor codes, maximum pressure, capacity at maximum pressure, motor specifications, and dimensions for each series. It also lists the weight and dimensions for compressors mounted on 270L and 500L tanks, as well as package versions.

Design and Efficiency: The compressors are designed for high efficiency and reliability, featuring premium quality airends and a high-efficiency cooling system that allows operation in ambient temperatures up to 46°C. The design minimizes energy consumption and CO2 emissions.

Advanced Features: The C-PRO 2.0 controller offers multi-language support, standard sequence control, and Modbus compatibility. The iConn Industry 4.0 option provides real-time monitoring and predictive maintenance capabilities.

Energy Efficiency: Variable speed compressors are highlighted for their ability to adjust to fluctuating air demand, offering significant energy savings. The document provides examples of operating costs and potential savings.

Optional Features: Options include alternative voltage configurations, factory-fitted food-grade oil, and extended warranties. The iConn monitoring device is available for enhanced system monitoring and optimization.

Energy Audits and Efficiency:

Champion Air Audits: Comprehensive auditing services to optimize compressed air systems, reduce operating costs, and improve productivity.
Energy Savings: Potential savings of 10-20% on the supply side and 20-30% on the demand side through leak reduction, system optimization, and improved monitoring.
airINSITE System: A cloud-based data logging solution for monitoring energy consumption and system performance, offering detailed analysis and potential cost savings through simulation.

Key Features of Compressors:

Direct drive and belt-driven options with various configurations for different applications.
Focus on reliability, low noise levels, and efficient energy use.
Advanced features like high-efficiency ventilation, cast iron cylinders, and innovative design solutions for professional and industrial applications.

Applications: These compressors are suitable for industrial applications requiring reliable air supply, with options for base-mounted, vertical receiver, and tandem configurations.

Recommendations: Selection of a compressor should consider the specific application requirements, including pressure, flow rate, and noise constraints. Proper maintenance and adherence to operational guidelines are essential for optimal performance and longevity.

Conclusion: Champion offers a wide range of compressors with various configurations to meet different industrial needs. The document emphasizes the reliability, efficiency, and low maintenance of their products, along with the availability of optional features and service support.

Catalog excerpts

BIG ON QUALITY. CHAMPION ON PRICE!

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CONTENTS SCREW COMPRESSORS 2.2 - 132kW FM Series 2.2 - 7.5kW FM Fixed Speed - FM RS Variable Speed Series 7.5 - 22kW FM Fixed Speed - FM RS Variable Speed Series 30 - 75kW FM Fixed Speed - FM RS Variable Speed Series 90 - 132kW SEQUENCE MULTIPLE COMPRESSORS AIRINSITE PISTON COMPRESSORS RECIPROCATING CAST IRON COMPRESSORS ROTARY AIR VANE COMPRESSORS SCROLL COMPRESSORS DENTAL COMPRESSORS BREATHING AIR COMPRESSORS PORTABLE SCREW COMPRESSORS COMPRESSED AIR TREATMENT Compressed Air Filters Filter Elements Refigeration Compressed Air Dryers Modular Desiccant Dryers Heatless Desiccant Dryers Membrane...

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FIXED & VARIABLE SPEED SCREW COMPRESSORS 2.2 - 132kW • il flooded O • ingle stage rotary screw compressor S • Fixed and variable speed models • tar / Delta starting S • ressure range 5 - 13 bar P • lectric motor 2.2kW to 132kW - IE3 E • odular design including receivers and dryers M • -PRO 1.0+, C-PRO 2.0 & Pilot TS C • xtended warranties

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SMART COMPRESSOR DESIGN At a glance… Nominal Pressure 10 bar g Motor Power 2.2 - 7.5kW Volume Flow 0.18 - 0.9 m3/min FM Series Well known in the industry for quality and reliability, Champion continuously develops the FM Series to achieve cutting edge performance and efficiency. The FM02-FM06 range of lubricated screw compressors comprises of many different models and versions to allow maximum flexibility. Engineering excellence Compressors are more than just a financial investment, they are a key component in ensuring that manufacturers, processors and operators receive consistent, high quality...

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Maximum flexibility Based on the individual customer requirements the compressors can be combined with different options to provide everything from a stand alone compressor to the complete airstation. The options include: New C-Pro1.0+ User-friendly control system The new compressor controller C-Pro1.0+ is equipped as standard for all models and provides information about pressure, oil temperature and compressor status (load/unload) together in one display and offers many useful features, such as: • ommunication port RS485 supporting Modbus C • ntegrated sequencer for easy control for 2 compressors...

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FM SERIES Compact & Flexible Reliable electric motor IP55, F-class insulation, IE3 class Safety devices for • Motor over temperature • Compressor over temperature • Airend rotation Receiver mounted High quality receiver built to EN87/404 (AD2000) Airstation Equipped with high performance dryer featuring intelligent control system for low pressure losses. • Pressure dew point +3°C (ISO 7183, A) • Environmentally friendly refrigerant R134a • igital controller displaying: D - Dew point indication - Additional energy saving mode - Maintenance display - Fault memory Small footprint The compressor...

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Technical data FM 2 – 6 Series: Screw Compressors Design: flooded, single stage rotary screw compressor, belt drive, direct start or star / delta starting Oil Pressure Range: 10 bar Electric motor: 2.2 to 7.5kW – IE3 FM SERIES CODE Maximum pressure Capacity at maximum pressure Drive motor IP 55 / class F – IE3 Operating voltage, 50Hz, 60Hz C-Pro 1.0+ electronic controller Noise level Air cooled Weight Dimensions [L x W x H] Outlet connection Code SDS Starter Noise level COMPRESSOR MOUNTED ON 270 LT TANK Code Weight Dimensions [L x W x H] COMPRESSOR MOUNTED ON 270 LT TANK SDS Code Weight Dimensions...

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FM FIXED SPEED, FM RS VARIABLE SPEED COMPACT & RELIABLE ROTARY SCREW COMPRESSORS - FM SERIES At a glance… Nominal Pressure 5 - 13 bar g Motor Power 7 - 22kW Volume Flow 0.45 - 3.50 m3/min FM & FM RS Screw Compressors up to 46ºC ambient temperature The generously sized ventilation system ensures optimum cooling, low outlet air temperatures best performance and reliability under harshest conditions Traditional air ends • Compressor base mounted • Complete package including compressor, dryer and tank Enduro Air Ends Speed of rotation (r.p.m) FM series feature high quality airends manufactured in...

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Easy maintenance Easy Installation at the point of use FM compressors are designed to ensure easy access to maintenance points. Panels on the structure can be easily removed to allow full access to all service points. Also, the limited number of moving parts reduces service costs. The automate tensioning of the belt assures long life of the belt, less maintenance and noise reduction. Compact design with a footprint of 0,4 m2 for frame 1 and 0.5m2 for frame 2; FM series offer one of the most compact air compressors in the market. FM innovative design also features low noise level allowing installation...

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FM FIXED SPEED, FM RS VARIABLE SPEED = nergy savings and E lower CO2 emissions into the environment. The variable speed compressor: One smart solution Variable speed compressors can efficiently and reliably handle the varying air demand found in most plant air systems. These compressors speed up and slow down to match air supply to air demand as it fluctuates. The right variable speed compressor in the right application delivers significant energy savings and a stable, consistent air supply. Compressor energy cost example NOMINAL kW OPERATING COST PER YEAR (5000 HOURS) AT COST PER KWH (€) Note:...

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Technical data FM 7 Series: Screw Compressors Design: Oil flooded, Single stage rotary screw compressor, belt drive, air cooled Pressure Range: 7-8-10-13 bar Electric motor: 7.5 kW - IE3 FM SERIES CODE Maximum pressure Capacity at maximum pressure Drive motor IP 55 / class F – IE3 Operating Voltage, 50Hz Control voltage C-Pro 2.0 electronic controller Noise Level After-cooler Weight Dimensions (LxWxH) Outlet connection EN 10266 (DIN 2999) COMPRESSOR MOUNTED ON 270 LT TANK Code Weight Dimensions (LxWxH) COMPRESSOR MOUNTED ON 500 LT TANK Code Weight Dimensions (LxWxH) PACKAGE VERSION, FM / CT /...

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FM FIXED SPEED, FM RS VARIABLE SPEED FM 11 Series: Screw Compressors Design: Oil flooded, Single stage rotary screw compressor, belt drive, air cooled Pressure Range: 7 to 13 bar Electric motor: 11 kW - IE3 FM SERIES CODE Maximum pressure Capacity at maximum pressure Drive motor IP 55 / class F – IE3 Operating Voltage, 50Hz Control voltage C-Pro 2.0 electronic controller Noise Level After-cooler Weight Dimensions (LxWxH) Outlet connection EN 10266 (DIN 2999) COMPRESSOR MOUNTED ON 270 LT TANK Code Weight Dimensions (LxWxH) COMPRESSOR MOUNTED ON 500 LT TANK Code Weight Dimensions (LxWxH) PACKAGE...

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