ALLOY PLATED WIRE ROPE
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ALLOY PLATED WIRE ROPE - 1

ALLOY PLATED WIRE ROPE

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ALLOY PLATED WIRE ROPE - 2

We have been manufacturing quality wire rope since establishing in 1970. Our philosophy is simply to manufacture the wire rope our customers need. As a wire rope specialist, we also seek to innovate, and through such process we have reduced the cost to our clients, whilst maintaining safety and quality. Representative: Paul Buckingham

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ALLOY PLATED WIRE ROPE - 3

OUR ALLOY PLATING WIRE ROPE PARTNER – J-WITEX CORPORATION We manufacture zinc-aluminum alloy plating (product name: KAL-G) wire rope using inhouse developed wire plating equipment. The plating system consists of a gas wiping system and a special cooling device, enabling an unprecedented thickness of plating. It is generally accepted that zinc-aluminum alloy plating is 2-3 times more resistant to corrosion than zinc plating, and by applying a greater thickness of plating than normal galvanized products, it has become possible to manufacture the wire ropes with the tested 3 times higher level...

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ALLOY PLATED WIRE ROPE - 4

ALLOY PLATING WIRE ROPE – TEST DATA Reference Material 2 : Reduction of coating weight due to corrosion (Salt spray time: 500 hours) SERVICE LIFE OF Al-Zn ALLOY PLATING vs. GALVANIZED – ENVIRONMENT BASED Service life value is calculated based on the annual amount of corrosion in the atmosphere from the results of salt spray tests. Values may change according to conditions. Industrialised Are

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ALLOY PLATED WIRE ROPE - 5

SERVICE LIFE OF Al-Zn ALLOY PLATING vs. GALVANIZED – ENVIRONMENT BASED Al-Zn Notes: The service life is a calculated value until 90% of the plating film is consumed through annual corrosion due to atmospheric condition estimates from salt spray test results. The values may change depending on conditions. Historical testing of Al-Zn alloy plating is limited, so ‘in service’ longeivty test results are ongoing. Galvanized Notes: The values presented are calculated on the basis of 90% of the plating film being consumed based on the atmospheric condition rates of JIS H 8641 (1999). Countryside...

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ALLOY PLATED WIRE ROPE - 6

ALLOY PLATING WIRE ROPE – TEST DATA Reference Material 3 : Salt Spray Test Result Photo Evidence Galvanized (Zn plating) A) Before Salt Spray Test Alloy Plating (Al-Zn)

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ALLOY PLATED WIRE ROPE - 7

ALLOY PLATING WIRE ROPE – PRODUCT RANGE J I S G 3525 – 2013 6x7 Outer Layer Break Force Standard Plating (KALG) Type Type Fisheries ▪ Aquafarming ▪ Drag Net Rope Plating Weight (minimum value) Unit Mass Type

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ALLOY PLATED WIRE ROPE - 8

ALLOY PLATING WIRE ROPE – PRODUCT RANGE J I S G 3525 – 2013 6 x 19 FC Outer Layer Break Force Standard Plating (KALG) Type Type Fisheries ▪ Landing Winches ▪ Trawl Nets Unit Mass Plating Weight (minimum value)

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ALLOY PLATED WIRE ROPE - 9

ALLOY PLATING WIRE ROPE – PRODUCT RANGE J I S G 3525 – 2013 6 x 24 FC Outer Layer Break Force Standard Plating (KALG) Type Type Fisheries ▪ Landing Winches ▪ Trawl Nets ▪ Shipbuilding ▪ ships ▪ work boats ▪ Anchor Rope ▪ Fall Rope Plating Weight (minimum value) Unit Mass Type

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ALLOY PLATED WIRE ROPE - 10

ALLOY PLATING WIRE ROPE – PRODUCT RANGE J I S G 3525 – 2013 6 x 37 FC Outer Layer Break Force Standard Plating (KALG) Type Type Fisheries ▪ Shipbuilding ▪ ships ▪ work boats ▪ Hull winch ▪ Anchor Rope ▪ Gate Rope Plating Weight (minimum value) Unit Mass Type

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ALLOY PLATED WIRE ROPE - 11

ALLOY PLATING WIRE ROPE – PRODUCT RANGE J I S G 3525 – 2013 FC (Sisal · PP) 6 x S (19) Outer Layer Break Force Standard Plating (KALG) Type Type Fisheries ▪ Ring wire for trawl nets, etc. ▪ Bottom Trawl (Warps) ▪ Fall Rope Unit Mass Plating Weight (minimum value) Type

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ALLOY PLATED WIRE ROPE - 12

ALLOY PLATING WIRE ROPE – PRODUCT RANGE Outer Layer Break Force Standard Plating Type Fisheries ▪ Ring wire for trawl nets, etc. Unit Mass Plating Weight (minimum value) Type JIS round wire Type The outer layer wire diameter is the same as that of the round wire of the same configuration and diameter. The adhesion amount is the same as that of the round wire with the same diameter and diame

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ALLOY PLATED WIRE ROPE - 13

ALLOY PLATING WIRE ROPE – PRODUCT RANGE J I S G 3525 – 2013 IWRC 6 x S (19) Outer Layer Break Force Standard Plating Type Type Fisheries ▪ Fall Rope Unit Mass Plating Weight (minimum value)

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ALLOY PLATED WIRE ROPE - 14

ALLOY PLATING WIRE ROPE – PRODUCT RANGE 6 x S (24) FC (Sisal · PP) Outer Layer Break Force Standard Plating Type Fisheries ▪ Ring wire for trawl nets, etc. ▪ Bottom Trawl (Warps) Unit Mass Plating Weight (min value) Type

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ALLOY PLATED WIRE ROPE - 15

ALLOY PLATING WIRE ROPE – PRODUCT RANGE 6 x WS (26) FC (Sisal · PP) Outer Layer Fisheries ▪ Ring wire for trawl nets, etc. ▪ Bottom Trawl (Warps) Break Force Standard Plating Type Unit Mass Plating Weight (min value) Unit mass is based on JIS value. (Class 170 may be different from JIS.)

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ALLOY PLATED WIRE ROPE - 16

ALLOY PLATING WIRE ROPE – PRODUCT RANGE Outer Layer Break Force Standard Plating (KALG) Fisheries ▪ Ring wire for trawl nets, etc. ▪ Bottom Trawl (Warps) Unit Mass Plating Weight (minimum value) JIS round wire Type The outer layer wire diameter is the same as that of the round wire of the same configuration and diameter. The adhesion amount is the same as that of the round wire with the same diameter and dia

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ALLOY PLATED WIRE ROPE - 17

ALLOY PLATING WIRE ROPE – PRODUCT RANGE Fisheries ▪ Ring wire for trawl nets, etc. ▪ Hull Winch ▪ Work Boat Hoist Heavy Machinery ▪ Cranes Outer Layer Break Force Standard Plating Type Type Unit Mass Plating Weight (minimum value) Type

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ALLOY PLATED WIRE ROPE - 18

ALLOY PLATING WIRE ROPE – PRODUCT RANGE J I S G 3525 – 2013 IWRC 6 x Fi (29) Outer Layer Break Force kN Standard Plating Type Type Heavy Machinery ▪ Work Boat Hoist ▪ Cranes Plating Weight (minimum value) Unit Mass Type

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ALLOY PLATED WIRE ROPE - 19

ALLOY PLATING WIRE ROPE – PRODUCT RANGE J I S G 3525 – 2013 FC (Sisal · PP) 6 x WS (31) Outer Layer Break Force Standard Plating Type Type Fisheries ▪ Ring wire for trawl nets, etc. ▪ Bottom Trawl (Warps) Unit Mass Plating Weight (minimum value) Type

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ALLOY PLATED WIRE ROPE - 20

ALLOY PLATING WIRE ROPE – PRODUCT RANGE Outer Layer Break Force Standard Plating (KALG) Type Type Unit Mass Plating Weight (minimum value) JIS round wire Type The outer layer wire diameter is the same as that of the round wire of the same configuration and diameter. The adhesion amount is the same as that of the round wire with the same diameter and diameter. Unit mass is the value of Class A. (Class 190 may be different from Class

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