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Panzerbelt cable protection systems

Panzerbelt cable protection systems
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Panzerbelt cable protection systems

Product catalog summary
Introduction
Cavotec is a multinational company specializing in connecting mobile equipment across various industries, including mining, ports, and airports. The Panzerbelt Cable Protection System, developed by Cavotec Specimas in Italy, is a key product designed to protect power cables in ports and terminals.

Company Overview
Cavotec operates through 7 manufacturing centers in Europe and 5 local units in Australia, China, Germany, and the USA. The company has a global presence with 27 sales companies and a network of distributors serving over 30 countries.

Panzerbelt System Description
The Panzerbelt system is a patented cable protection solution that uses a semi-flexible belt made from rubber with steel reinforcement. It is designed to withstand cross traffic in ports without deformation and prevents spillage into the cable channel. The system is maintenance-free and adaptable to existing infrastructure.

Technical Specifications
The Panzerbelt is available in two versions: Standard and Super, with varying materials and reinforcement for different load capacities. The belt is resistant to mechanical wear, weather, and corrosion, making it ideal for dockside environments. Key specifications include:
  • Ambient temperature range: -30°C to +80°C
  • Estimated lifetime: >250,000 cycles
  • Maximum load: 400 N/cm²
  • Breaking load at joint: 1750 kg (Standard), 2650 kg (Super)


Installation and Components
The system includes components such as stainless steel channels, fixing strips, rivets, and alignment systems. Installation is straightforward, with channels and belts designed for easy assembly and alignment.

Global Installations
With over 390 installations worldwide, the Panzerbelt system is used in various countries, demonstrating its reliability and effectiveness in protecting cables in port environments.

Conclusion
The Panzerbelt Cable Protection System offers a robust solution for cable protection in high-traffic port areas, ensuring operational safety and longevity of cables with minimal maintenance.
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Catalog excerpts

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Panzerbelt Cable Protection System Manufactured by Cavotec Specimas com

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Panzerbelt cable protection systems-2

Panzerbelt Cable Protection System Cavotec is a multinational group of companies serving the following industries: mining and tunnelling, ports and maritime, steel and aluminium, energy and offshore, airports, general industry and automation. In the early 1960’s our main focus was the design and production of motorised cable reels primarily for manufacturers of tower cranes, harbour cranes and mining equipment. Today, Cavotec is connecting mobile equipment around the world in many diverse applications. The Cavotec Group consists of 7 manufacturing “Centres of Excellence” located in France, Germany,...

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Cavotec Group Organisation As shown here, the Cavotec Group is organised to support its customers around the world through its manufacturing units and sales companies. Each Cavotec manufacturing company, no matter where it is located, aims at being a market leader in its field by providing innovative and reliable products to Group customers. Each Cavotec sales company, in the 27 countries where they operate, aims at better serving its local market following the Group philosophy “to be local everywhere”. Manufacturing network Centres of Excellence Local Manufacturing Group Partners France Cavotec...

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Panzerbelt - a unique system "Panzerbelt" is a patented system developed by Cavotec Specimas in the mid-70s, with the aim of providing efficient and economic protection to power cables against damage and problems caused by the increasing cross traffic in ports and terminals. The more than 390 installations at work around the world today, since the first Panzerbelt was put in operation back in 1976 in the Port of Leghorn, Italy, prove that the system is the right solution. Panzerbelt withstands cross traffic of all vehicles normally used in ports without permanent deformation. It prevents spillage...

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Guarding against imitations The Panzerbelt System is covered by several patents and registration certificates. Still, as usually happens with any innovative and successful product, imitations have appeared on the market. We can only say that the wealth of technology and experience put in the Panzerbelt System cannot be copied. Take for example the belt, the most important component of the Panzerbelt cable protection system. It consists of 13 layers of different materials, including a double layer of steel and textile cord, vulcanized together at very high temperature and pressure. The double...

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Panzerbelt is a cable protection system incorporating a continuous semi-flexible belt, fabricated from rubber with inlaid steel reinforcement, which lies over a channel cast in the quay. The belt is riveted to the quay surface along one edge, while the other remains free to be raised by a cable guide and belt lifting device fitted to the crane. Steel reinforcement has been incorporated to retain flexibility of the belt in all directions, except transversely to the channel axis, so that the cable inside the channel is totally protected from vehicles crossing the track and from objects falling...

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Panzerbelt Cable Protection System

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Technical characteristics The most significant feature of the Panzerbelt System is the belt. Its manufacture, defined after several years of testing and practical experience, allows it to perform conflicting duties; it must have a high transversal rigidity to support all types of vehicles passing over, but it must also possess sufficient longitudinal flexibility to allow the belt to be lifted into the vertical position. General characteristics of the belt - 30°C up to + 80°C Ambient temperature: Estimated lifetime: Horizontal bending radius: 35m (minimum) with hinge profile external 45m (minimum)...

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The standard channel The Panzerbelt channel is made of stainless steel sheet and serves primarily as a framework for the creation of a duct in the quay. Secondly it is shaped to provide a recess for the belt thus ensuring protection of its edges. It also carries the additional profile that ensures firm fixing of the belt to the concrete. The standard channel comes in two meters lengths with accessories for fast and simple installation on site. The belt joint Belt sections are supplied with galvanized steel joints already fixed at one end. The rivets used to connect the joints to the belt sections...

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Simple and fast installation A complete Panzerbelt System consists of the following components: • Either Standard or Super reinforced belt in rolls of approx. 50m, with joints at their ends. • Stainless steel channel AISI 304 or AISI 316, 1.5mm thick, 2 metre long sections. • Hot dip galvanised 30x8mm fixing strips, with 13 pre-drilled holes per metre, in 2 meter long sections. 1. Positioning of a retaining wall and suitable reinforcement. Initial concrete casting fixing the steel reinforcements. 2. Preparation of a channel section ready for installation. (Cross-members not supplied). • Stainless...

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Panzerbelt Cable Protection System

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Panzerbelt retrofit The drawing and pictures show a typical retrofit application where the customer – Jebel Ali Port, Dubai – decided to use the Panzerbelt without its channel in an existing slot. Our engineering staff is prepared to examine any application and propose alternative solutions utilising the Panzerbelt System to provide the ultimate solution to any specific requirement. Jebel Ali Port - Dubai. The pre-existing slot used for the Panzerbelt installation. Panzerbelt Cable Protection System Jebel Ali Port - Dubai. The finished retrofit installation 1500 m long.

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Panzerbelt Cable Protection System

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Every different job requires a customised approach which might need some additional equipment. To meet any specific requirements, the Panzerbelt cable protection system can be supplied with optionals such as: 1 Stainless steel turnover anchor (single or double) 2 Junction boxes for connecting the fixed cable to the mobile one 3 Fixed Panzerbelt opening device 4 The belt lifting device. Thanks to the the characteristics of the flexible rubber cover, the belt-lifting device has a simple and light construction. The device is made of stainless steel with rollers in nylon charged with molybdenum and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.