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Caterpillar Common Rail

Caterpillar Common Rail

Caterpillar Common Rail

Product catalog summary
Introduction
The document discusses the Cat® Common Rail fuel system technology developed by Caterpillar, focusing on its environmental benefits, efficiency improvements, and adaptability to various marine engine applications.

Specifications and Benefits
The Cat Common Rail system offers independent injection pressure from load and speed, optimizing injection characteristics for every engine operating point. It significantly reduces soot emissions at low engine loads and NOx emissions during normal operations without increasing fuel consumption. The system is designed to improve transient response and reduce specific fuel oil consumption by up to 3% for main propulsion engines and 2% for generating sets.

Technology and Development
Caterpillar has invested in ACERT® Technology for emission reduction, which has been integrated into the Cat Common Rail system. This technology supports a fully flexible fuel system suitable for heavy fuel oil (HFO), marine diesel oil (MDO), and diesel oil (DO). The system is 100% retrofittable, enhancing customer value by meeting future environmental regulations.

System Components
The Cat Common Rail system comprises a high-pressure pump, rail, injector, and electronics. Key features include:
  • Two high-pressure pumps for redundancy.
  • Double-walled lines and rails for safety.
  • Electronically controlled injectors with flexible timing and multi-shot capabilities.
The system's electronics, managed by the ADEM™ Electronic Control Module, optimize fuel delivery and engine performance.

Performance and Emissions
The system ensures invisible smoke under all operating conditions and reduces emissions beyond current and future IMO regulations. It maintains engine performance and reliability, particularly in heavy fuel operations.

Conclusion
The Cat Common Rail technology represents a significant advancement in marine engine fuel systems, offering environmental benefits, improved fuel efficiency, and compliance with stringent emission standards. Caterpillar's expertise in electronics and engine control systems enhances the system's effectiveness and customer value.
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Catalog excerpts

Caterpillar Common Rail-1

Cat Common Rail - The Benefits With Cat Common Rail, the injection pres- sure is independent from load and speed. Utilizing injection maps the injection characteristics are optimized for every engine operating point. For areas that are especially emissions- sensitive, soot emissions at low engine load remain well below the visibility limit. Furthermore, during normal load operation N0X emissions can be reduced without sacrificing fuel consumption. Depending on application, as well as operating conditions, engines equipped with Cat Common Rail fuel system technology can positively impact the transient response. In general, the Cat Common Rail fuel system enables vessel operation with- out visible soot throughout the whole operating range. In addition to that, the fuel system is capable of multiple injection. Multiple injection allows optimal combustion and low emissions at all loads. Characteristic of Cat Common Rail is the approach of using the fuel (whether it's heavy fuel oil, marine diesel oil or diesel oil) as the control fluid for the injector, thus avoiding the added complexity of a separate control fluid system. During the development, the retrofit aspect of the complete system has been emphasized. As a result, the Cat Common Rail fuel system can be retrofitted to existing M32C engines. This means increased customer value to reach future environmental regulations. Significant decrease of specific ■ for main propulsion engine M 32 C Caterpillar Marine Power Systems Caterpillar Marine Power Systems Caterpillar Motoren GmbH & Co.KG Europe, Africa, Middle East Caterpillar Marine Power Systems Caterpillar Motoren GmbH & Co.KG Miramar Park of Commerce Asia Pacific Caterpillar Marine Trading 25/F, Caterpillar Marine Center 1319, Yan'an West Road Caterpillar Marine Asia For more information please visit our website: Subject to change without notice. ©2011 Caterpillar All Rights Reserved. Printed in Germany. CAT, CATERPILLAR, their respective logos, ACERT, ADEM, „Caterpillar Yellow" and the POWER EDGE trade dress, as well as corporate identity used herein, are trademarks of Caterpillar and may not be used without permission Caterpillar Marine Power Systems is committed to sustainability. This document is printed on PEFC certificated paper.

 Open the catalog to page 1
Caterpillar Common Rail-2

CCR_2011_Layout 1 16.01.12 16:51 Seite 2 Cat Common Rail – Fuel System Cat Common Rail – Technology From its introduction the MaK long-stroke generation of main diesel engines has been recognized for good performance and reasonable fuel consumption, alongside outstanding reliability and long component life. MaK engines are compliant with current emission regulations without the need for additional aftertreatment. To fulfil the upcoming emission legislations the development of new combustion process supporting technologies is necessary. Caterpillar has chosen “inside the engine” measures as the...

 Open the catalog to page 2

All Caterpillar Marine Power Systems catalogs and brochures

  1. C12 ACERT

    5  Pages

  2. pl1000e

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.