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CARIBONI CATALOGUE

CARIBONI CATALOGUE
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CARIBONI CATALOGUE

Product catalog summary
Introduction
Cariboni, established in 1984 by Giovanni Cariboni, specializes in hydraulic systems for sailing boats. Initially producing aluminum masts, the company now focuses on advanced hydraulic components, significantly impacting the sailing industry with projects like the Wallygator.
Company Overview
Cariboni employs 16 staff and 3 freelancers, operating a production facility with advanced machinery such as CNC milling machines. Known for innovative hydraulic systems, Cariboni ensures maximum performance and reliability.
Product Lines
  • Manual Control Systems: Offers manual hydraulic valves like Black Line, Quad Line, and Race Line, designed for high pressure and reliability.
  • Hydraulic Cylinders: Provides standard and custom cylinders, including mast jack cylinders and canting keel systems.
  • Keel Systems: Includes lifting and canting keels for competitive sailing environments.
Technical Specifications
Products operate at pressures up to 700 bar, featuring modular design and lightweight construction using materials like 7075-T651 aluminum.
Global Presence
Cariboni has a global distribution network in the USA, UK, Spain, Italy, and New Zealand, ensuring comprehensive support worldwide.
Specifications
Details hydraulic components for race-cruising yachts, including polished stainless steel knobs, double valves, and manual backup systems. Custom fittings are available upon request.
Manual Control Systems
Compact Quad line panels for yachts, customizable with up to 10 valves, made from hard-coated aluminum.
Race Line Valves
Designed for high-performance racing yachts, handling pressures up to 700 bar.
Pumps
Quad line and Race line pumps available in single and double speed configurations, featuring titanium pistons.
On-line Valves
Designed for fast release and pressure control, made from hard-coated aluminum.
Custom Manual Panels
Custom panels like IPA_1225_A_04417 integrate a 0-400 bar analogical manometer gauge.
Hydraulic Accessories
Includes pressure gauges, online filters, and through deck glands, designed to enhance system reliability.
Oil Tanks
Designed in plastic, aluminum, fiberglass, and carbon fiber, catering to both pressurized and non-pressurized systems.
Manual Pump Handles
Available in stainless steel, carbon fiber, and titanium.
Rotary Pumps
Designed for high performance in racing yachts, featuring self-priming systems.
Hydraulic Cylinders
Engineered for reliability and lightness, available in materials like aluminum, stainless steel, and titanium.
Applications and Achievements
Used in prestigious sailing competitions, including the 2010 ACC, supplying rams for the BMW Oracle Racing Team.
Hydraulic Vang Selection
Guidelines for selecting and using Cariboni hydraulic cylinders, focusing on hydraulic vangs and bi-cylinders.
Bi-Cylinder System
Designed for racing yachts, combining two hydraulic cylinders for automatic adjustment.
Deck Organizers
Designed for race sailing yachts to manage halyards and control sheets.
Magic Door System
Compact and lightweight solution for controlling transom doors on yachts.
Hydraulic Traveler
Allows for easy control of main or genoa cars.
Magic Trim System
Introduced in 1998, designed for fast and efficient sail trimming.
Key Features
  • 4:1 tackle system for efficient load management.
  • Integrated linear sensors for precise control.
Product Evolution
  • 1998 - Magic Trim: Original model with two-speed functionality.
  • 2000 - Magic Simple: Designed for high-load trimming on race yachts.
Magic Puller
Designed to prevent line jamming in inaccessible areas.
Specifications
Details various hydraulic systems and components designed for sailing yachts.
Procedures and Systems
Outlines the evolution and application of Cariboni's systems.
Norms and Recommendations
Engineered for high performance and safety.
Key Data and Performance
Includes detailed tables and charts illustrating load capacities and performance metrics.
Code Zero Furlers
Various models with specific maximum working loads and dimensions.
Fixing and Swivel Dimensions
Fixing systems require support boxes, with specific requirements for torque support.
Hydraulic Systems
Emphasizes reliability, lightness, and innovation.
Applications and Innovations
Supplied hydraulic systems for high-profile racing teams.
Hydraulic System Overview
Developed to enhance performance with a turbocharged diesel engine.
System Components and Testing
Includes custom oil tanks designed to maintain low oil temperatures.
Manifolds and Control Systems
Produced various manifolds for controlling different hydraulic functions.
Bulb and Keel Manufacturing
Utilizes CNC machining for precise bulb and keel production.
Lifting Keel Systems
Improves boat performance by allowing easy entry into shallow waters.
Locking and Control Features
Special locking cylinders enhance system control.
Introduction to Canting Keel Systems
Development began in 1996 with the design of Junoplano.
Design and Features
Offers various canting keel systems, including single and double acting cylinders.
Applications and Installations
Installed on several yachts, including Wally "Tiketian".
Technical Specifications
For the TH38 race yacht, the canting keel features a bulb weight of 1500 Kg.
Notable Projects
Completed the largest canting keel project for the 140’ MARI-CHA IV race yacht.
Performance in Races
Used in the Volvo Ocean Race, with notable performances by Ericsson and Puma racing teams.
Open 60 Canting Keel Systems
Supplied teams like Safran, Bel, and Pindar.
Canting & Lifting Keel Systems
New feature allows the keel to be lifted when in a central position.
Cruiser and Cruiser-Racer Keel Systems
Provides systems for various yachts, focusing on reliability and lightweight construction.
Overview
Comprehensive overview of Cariboni's hydraulic systems and custom solutions for yachts.
Main Sections
  • Hydraulic Systems for Yachts: Details various hydraulic systems used in yachts.
  • Special Products: Discusses custom hydraulic solutions.
  • Monitoring and Data Acquisition System (MDA): Introduces the CARITEC MDA system.
  • Design and CNC Capabilities: Describes Cariboni's design office and CNC machining capabilities.
Key Features and Innovations
  • Hydraulic Anchor Stowing Systems: Lightweight and waterproof systems.
  • Remote Global Assistance System: Allows for remote monitoring and troubleshooting.
  • Advanced Manufacturing: Utilizes state-of-the-art CNC machines.
Conclusion
Cariboni is a leader in designing and manufacturing hydraulic systems for yachts, offering innovative solutions tailored to specific needs.
Design & CNC
The assembly and test area has been expanded to accommodate the new Cariboni bench test.
Team
The team includes Pierluca, Erik, Andrea Massimo, Zippo, Ambrogio Mauro, Maurizio, Gianni Angelo, Nello, Andrea, Giorgio, Mary Paola, Lara, Marco, and Maddy.
Contact Information
Headquarters: Via Mattei, 3/A, 20050 Ronco Briantino (MB), Italy. Phone: (+39) 039.6079609, Fax: (+39) 039.6079128, Email: [email protected].
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Catalog excerpts

CARIBONI CATALOGUE-1

HYDRAULIC EQUIPMENT CUSTOM ARRANGEMENTS Headquarters: via Mattei, 3/A | 20050 Ronco Briantino (MB) - ITALY Phone: (+39) 039.6079609 | Fax: (+39) 039.6079128 [email protected] Distributor & Service: U.S.A. Service: U.S.A. West | SPAIN | ITALY | UNITED KINGDOM | AUSTRALIA – NEW ZEALAND www.cariboni-italy.com 2011

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CARIBONI CATALOGUE-2

[...] It is never easy, but when you do achieve the goal it does feel even better. It is another great success for Cariboni and you should all be very proud of what you have created here. Volvo Ocean Race 2008-2009

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CARIBONI CATALOGUE-3

Giovanni Cariboni at work on custom PTO arrangement Giovanni Cariboni was born in Bellano on the Lake He starts to sail very young and when he was 10 ye- ars old was already able to sail alone on a Dinghy 12'. Fourteen years old, he starts to take part in the regatta on the Snype as crew member and continuo to take part in the regatta also with the FD for other 2 years in the Italian seas. When he is 16 years old he starts to sail on the Star class for about one year, to then pass on the 5.50 s.i. where he starts his interna- tional experience. His design experience in the sailing world starts...

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CARIBONI CATALOGUE-4

Cariboni's firm was founded in 1984 by Mr Gio- vanni Cariboni. His years of experience as a sai- lor let him to approach easily the sailing market In the beginning of his activity Mr Cariboni was designing and producing aluminium mast, and this has continuo until one year ago when this part of the production has been stopped. In 1987, Cariboni was caught up in its first production of hydraulic components on the boat Masaiomè. In 1992, Cariboni was involved in the Wallygator project, that in our opinion it has change the phi- osophy of the hydraulic system. It was required to fully equip with...

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CARIBONI CATALOGUE-5

4 WHERE Headquarters CARIBONI GIOVANNI via Mattei, 3/A 20050 Ronco Briantino (MB) - ITALY Phone: (+39) 039.6079609 Fax: (+39) 039.6079128 @: [email protected] Web: www.cariboni-italy.com USA Distributor CARIBONI USA LLC 2881 E Oakland park blvd Fort Lauderdale, Florida FL 33308 U.S.A. Phone: (+1) 954.7075052 @: [email protected]

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CARIBONI CATALOGUE-6

DISTRIBUTORS & SERVICE Cariboni's firm at Ronco Briantino is 30 minutes far from Orio al Serio airport (Milano-Bergamo) and from Linate (Milano city airport). The international Milano Malpensa hub is 1h 30m far Cariboni is open from Monday to Friday, Distributor & Service Lenexa - Kansas Distributor & Service Service - Winch system design UNITED KINGDOM Bury Farm Industrial Estate UNITED KINGDOM Service SPAIN DANIELE VERONI

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CARIBONI CATALOGUE-7

MANUAL CONTROL BLACK LINE 10 QUAD LINE PUMPS 16 RACE LINE PUMPS 17 HYDRAULIC CYLINDERS MAGIC TRIM MAGIC DOUBLE STANDARD SINGLE ACTING CYLINDERS DOUBLE ACTING MAST JACK CYLINDERS CUSTOM HYDRAULIC CYLINDERS BMW ORACLE RACING TEAM HYDRAULIC VANG DECK ORGANIZERS MAGIC DOOR SYSTEM HYDRAULIC TRAVELER MAGIC TRIM FOR MAINSHEET HOW TO CHOOSE YOUR MAGIC TRIM TECHNICAL SPECIFICATIONS MAGIC PULLER SMART MAGIC DOUBLE MAGIC TESTA EASY SAILING CAPTIVE FURLER HYDRAULIC FURLERS CODE ZERO FURLER AUNGHI FURLER

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CARIBONI CATALOGUE-8

HYDRAULIC SYSTEM COMPACT ARRANGEMENT HIGH-END CONTROLS HYDRAULIC DREAM BULB - KEEL LIFTING KEEL CARIBONI BULB - KEEL CARIBONI LIFTING KEEL CANTING KEEL SYSTEM CARIBONI CANTING KEEL SYSTEM THE BIGGEST CANTING KEEL IN THE WORLD. ...THE FASTEST AND THE MOST RELIABLE ONE! VOR 2008 - CANTING KEEL SYSTEM VOR 2006 - CANTING KEEL SYSTEM OPEN 60 CANTING KEEL SYSTEM CARIBONI CANTING & LIFTING KEEL SYSTEM KEEL JOBS CRUISER AND CRUISER-RACER KEEL SYSTEMS RACER KEEL SYSTEMS SPECIAL PRODUCT HYDRAULIC ANCHOR STOWING ANCHOR STOWING SYSTEM KIT RETRACTABLE TABLE THRUSTER AND HYDRAULIC ROTATING PROPULSION MONITORING...

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CARIBONI CATALOGUE-9

MANUAL CONTROL The first manual valve was born in 2000 for AC yachts. Cariboni introduced for the very first time a new concept of manual hydrau- lic valves based on pilot logic-elements. Starting from industrial high-tech compo- nents moved a step behind setting a new benchmark in marine world. Design to work at higher pressure and to have the maximum control and reliability during the race, all manual Cariboni-Caritec valves are made on lightweight hard coated signed starting from the race know-how got Nowadays, Caritecthe manual line of Cari- boni, after 10 years of day-by-day develop- ment,...

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CARIBONI CATALOGUE-10

INTRO MANUAL Some new 2010 Cariboni's hydraulic manual system Oracle trimarans Imoca 60 "Hugo Boss" the new Hydroptère foil trimarans.

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CARIBONI CATALOGUE-11

MANUAL CONTROL BLACK LINE Cariboni-Caritec "Black line" valves are the standard com- plete set of single and double valves design for cruise sai- ling boat. As for every Cariboni's products, the Black line products come straight from race world know-how: full control: with a valve for each function, you can hold, ease or pump the ram just acting on its own valve lightweight: black hard coated 7075 aluminium body and a careful design to reduce weight performances: all Black Line valves can work up to 700 bar flexibility: thanks to the modular design of hydraulic com- ponents, a virtual no-end...

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CARIBONI CATALOGUE-12

MANUAL CONTROL BLACK LINE MAIN DIMENSIONS Single valve model with max pressure valve Double valve model Black line PANELS Black line panels are the CARIBONI-CARITEC standard offer for sailing yachts. Shape and dimensions change as number of valves and pressure gauges installed on it. You can choose a slim 2 valves panel (single valve, double or mixed), an BP3, BP4, BP5 (3, 4 or 5 single valves) or custom solution with 10 valves or more on the same panel! Every panel can be completed with QUAD LINE single or double manual pump (see "Manual Pump" paragraph for further The panels are made on black...

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CARIBONI CATALOGUE-13

MANUAL CONTROL QUAD LINE After the experience on 2006 AC races, Cariboni has de- signed these new manual valves. Starting from the same mechanism of winner Race line valves, these new valves are designed to offer to cruise-race sailing yachts the best hi- tech manual control. Thanks to the special fitting and fixing arrangements, the new Quad valves are used to create very compact manual panels which can be fitted in every boat. A maximum pres- sure valve for each function (even for the double valve) im- proves the reliability of the system and protects the ram and the hoses from overpressure....

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