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Cariboni Catalogue 2016

Cariboni Catalogue 2016
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Cariboni Catalogue 2016

Product catalog summary
Introduction
This document provides an overview of Cariboni's hydraulic equipment and custom arrangements as of 2016, detailing the company's history, product offerings, and technical specifications.
Company Background
Founded in 1984 by Giovanni Cariboni, the company specializes in hydraulic systems for sailing yachts, transitioning from aluminum masts to hydraulic components with notable projects like the Wallygator in 1992.
Product Offerings
  • Manual Control Systems: Includes Black Line and Quad Line valves and panels, designed for high pressure and reliability with modular configurations.
  • Hydraulic Cylinders: Offers single and double-acting, mast jack, and custom cylinders.
  • Magic Trim Systems: Designed for ease of use, including Magic Door System and Magic Puller.
  • Furlers: Range includes captive, jib, and structural furlers for various sailing needs.
  • Keel Systems: Details lifting and canting keel systems, including Volvo and IMOCA 60 systems.
Technical Specifications
Includes specifications like maximum working pressures, oil flow rates, and material compositions, e.g., Black Line valves made from 7075-T651 aluminum operating up to 700 bar.
Distribution and Service
Cariboni has a global distribution network and provides comprehensive service and support.
Conclusion
Cariboni continues to innovate in hydraulic systems for sailing yachts, focusing on high-quality materials and modular design for customized solutions.
Quad Line Panels and Valves
Quad Line system includes single and double valve models for high-pressure applications, made from hard-coated aluminum, handling up to 700 bar with a maximum oil flow of 8 lpm.
Race Line Valves
Designed for high-performance racing yachts, featuring a 3-position control knob and operating at 700 bar.
Bagolin Line Valves
Offer flexibility in assembly with manual release control, suitable for single-acting cylinders on race yachts.
Quad Line Pumps
Lightweight and reliable, made from 7075 aluminum, with single and double-speed models and auto-shift system.
Race Line Pumps
Feature titanium pistons and lightweight components, operating at 700 bar.
In-Line Valves
Made from hard-coated aluminum, designed to work at 700 bar, including quick release, by-pass, and anti-shock valves.
Manual Panels
Modular and customizable, made from lightweight materials, tested up to 700 bar.
Custom Panels
Designed for specific needs, featuring integrated components like pressure gauges and release speed controls.
Additional Components
Includes pressure gauges, sensors, online filters, and through deck glands for enhanced performance and reliability.
Cariboni Deck Glands
Designed for cruising boats, allowing easy installation without cutting hoses, available in aluminum alloy or stainless steel.
Aluminum Lightweight Fittings
Designed for racer yachts to minimize weight, available in various sizes and titanium alloy.
Hydraulic Accessories
Includes fittings, filters, gauges, hoses, and through deck glands, with custom tools and service kits available.
High Pressure Hoses
Kevlar reinforced for top hydraulic systems, offering lightweight specifications, with carbon fiber options.
Oil Tanks
Manufactured in aluminum, fiberglass, and carbon fiber, available in various sizes and custom arrangements.
Manual Pump Handles
Available in stainless steel, carbon fiber, and titanium, with titanium offering best efficiency and weight reduction.
Rotary Pumps
Compact and lightweight, offering smooth operation, available in various configurations.
Hydraulic Cylinders
Designed for race and fast cruiser boats, focusing on reliability and lightness, with custom designs available.
Magic Trim Systems
Innovative design for sail control efficiency, featuring hydraulic double-acting cylinders with a 4:1 tackle ratio, integrated linear sensors, and models tailored to yacht sizes.
Specifications
Magic Trim system handles loads up to 1.6 times its maximum designed working load, available in various models.
Procedures
Installation and operational procedures for Magic Trim, including mainsheet stroke and load calculations.
Norms and Standards
Adheres to high engineering standards, using carbon fiber and titanium for performance and weight reduction.
Recommendations
Select appropriate Magic Trim model based on yacht size and mainsheet load, with Smart Magic Double for advanced control.
Key Features
Offers a clear deck solution, eliminating winches, praised for speed, reliability, and heavy load handling.
Applications
Used in various yachts for mainsheet and jib sheet regulation, with custom solutions for unique designs.
Technical Data
Includes specifications for Magic Trim models, dimensions, weight, and working pressure, with diagrams for effective mainsheet stroke calculations.
Magic Trim Models
Details models like MD 090 0600-1800, MD 100 0800-2150, and MD 110 1000-2300, featuring carbon fiber rods and titanium tubes.
Simple Magic Trim
Compact version using a 2:1 tackle with a single-acting cylinder, available in titanium and aluminum.
Magic Testa
For unique applications like controlling mainsheet and canting mast on trimarans.
Easy Sailing System
Automates mainsheet and jib control for single-handed sailing, includes lightweight cylinders and electronic controls.
Furler Systems
Various models with integrated stay tension rams, essential for masts with angled spreaders.
Code Zero Furler
Designed for lightweight and reliable performance, with models offering different load capacities and manual backup.
Conclusion
Comprehensive details on advanced marine systems enhancing sailing efficiency and safety through automation and high-performance materials.
Code Zero Furler Specifications
Outlines dimensions and specifications for models like IG04500, IG09000, emphasizing connection to oil tank.
Fixing and Swivel Dimensions
Details on fixing systems, maximum angle between furler axis and sail luff, and titanium swivel dimensions.
Structural Furler System
Integrates furler unit, headstay tensioner, and Cunningham tensioner, designed for composite torque cables.
Hydraulic System Overview
Focuses on reliability, lightness, and innovation, using lightweight aluminum alloys and stainless steel fittings.
Hydraulic System Components
Examples include Magic Trim, hydraulic winches, and lifting keel systems, emphasizing proportional valves for control.
Electric Pumps and PTO
Custom solutions for integrating hydraulic pumps with marine generators, featuring dual-stage piston pumps.
Push Button Panels and Winch Motors
Waterproof panels with customizable layouts, light winch motors with clutch feature.
Bulb and Fin Production
CNC milling process for precise hydrodynamic shapes and weight control.
Lifting Keel System
Allows easy entry into shallow waters, includes keel head, lifting keel cylinder, and keel pins for performance and stability.
Lifting Keel Systems
Engineered for stability and performance in shallow waters, adaptable for different boat sizes.
Grounding and Stability
Keel pins transfer loads to keel box during grounding, lifting cylinder withstands compression load.
Canting Keel Systems
Improve righting moment, offering more power for racing yachts and comfort for cruisers, with features like automatic tacking.
Advanced Canting Keel Features
Include automatic tacking, linear sensors, and compact PLCs for real-time monitoring.
Combination Systems
Combine benefits of canting and lifting keel systems, designed for high-performance racing yachts.
Applications and Installations
Installed on various yachts, highlighting Cariboni's extensive experience in the field.
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Catalog excerpts

Cariboni Catalogue 2016-1

HYDRAULIC EQUIPMENT CUSTOM ARRANGEMENTS

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Cariboni Catalogue 2016-3

[...] It is never easy, but when you do achieve the goal it does feel even better. It is another great success for Cariboni And you should all be very proud Of that you have created here. THANKS! Volvo Ocean Race

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Cariboni Catalogue 2016-4

Giovanni Cariboni Giovanni was born in Bellano on the Lake of Como the 16th of November 1948. Giovanni Cariboni working on a custom PTO arrangement He approached to the sail world when he was very young and he started sailing alone on a Dighy 12’ at the age of 10. He took part in the regatta on the Snype as a crew member when he was only 14 years old and he continued to take part in the regatta also with the FD for other 2 years in the Italian seas. He started sailing on the Star class when he was 16 years old, but after one year, he decided to move on the 5.50 s.i. to be able to gain experience...

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Cariboni Catalogue 2016-5

Cariboni’s firm was founded in 1984 by Mr Giovanni Cariboni. Thanks to his experience as a sailor, he was able to easily approach to the sailing market world. In the beginning of his activity, Mr Cariboni was used to design and produce aluminium masts, and this was carried on until one year ago, when this part of the production has been stopped. In 1987, Cariboni was caught up in its first production of hydraulic components on the boat Masaiomè. In 1992, Cariboni was involved in the Wallygator project, and this has represented a turning point in the phylosophy of the hydraulic system. It was...

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Cariboni Catalogue 2016-6

Headquarters CARIBONI SRL Via Mattei 3/a 20885 Ronco Briantino (MB) – Italy Phone: (+39) 039.6079609 Fax: (+39) 039.6079128 @: [email protected] Web: www.cariboni-italy.com

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Cariboni Catalogue 2016-7

Cariboni’s firm Ronco Briantino is 30 minutes far from Orio al Serio airport (Milano-Bergamo) and Linate (Milano city airport). The international Milano Malpensa hub is 1h 30m far from the company. Project Manager ITALY VITTORIO VOLONTE’ Tel: (+39) 348.2550005 [email protected] Cariboni is open from Monday to Friday, from 8.00am to 12.30am and from 14.00pm to 18.30pm. Distributor & Service AUSTRALIA – NEW ZEALAND CARIBONI NZ ltd P.O. Box 91471 Amsc Auckland 1030 NEW ZEALAND Phone: (+64) 021.662849 Fax: (+64) 021.662840 @: [email protected] Web: www.caritec.com ITALY CACCIA ENRICO Mob:...

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Cariboni Catalogue 2016-8

MANUAL CONTROL BLACK LINE 10 QUAD LINE PUMPS 16 RACE LINE PUMPS 17 HYDRAULIC CYLINDERS STANDARD SINGLE ACTING CYLINDERS DOUBLE ACTING CYLINDERS MAST JACK CYLINDERS CUSTOM HYDRAULIC CYLINDERS DECK ORGANIZERS MAGIC DOOR SYSTEM MAGIC TRIM MAGIC DOUBLE HOW TO CHOOSE YOUR MAGIC TRIM TECHNICAL SPECIFICATIONS SPRING PULLEY MAGIC PULLER SMART MAGIC DOUBLE SMART CARBON / TITANIUM MAGIC DOUBLE SIMPLE MAGIC TRIM MAGIC TESTA EASY SAILING CAPTIVE FURLER CODE ZERO FURLER STRUCTURAL FURLER

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Cariboni Catalogue 2016-9

HYDRAULIC SYSTEM COMPACT ARRANGEMENTS CUSTOM ARRANGEMENTS PUSH BUTTONS PANELS HYDRAULIC WINCH MOTORS HYDRAULIC DREAM LIFTING KEEL LIFTING KEEL RAMS CANTING KEEL SYSTEM LIFTING KEEL THE BIGGEST CANTING KEEL IN THE WORLD... ... AND THE FASTEST VOLVO CANTING KEEL SYSTEMS IMOCA 60 CANTING KEEL SYSTEM CANTING & LIFTING KEEL SYSTEMS KEEL JOBS CRUISER AND CRUISER-RACER KEEL SYSTEMS RACER KEEL SYSTEMS ANCHOR STOWING RETRACTABLE TABLE THRUSTER AND HYDRAULIC ROTATING PROPULSION LIFTING PROPULSION OTHER SPECIAL PRODUCTS... ANCHOR STOWING SYSTEM KIT SPECIAL PRODUCTS

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Cariboni Catalogue 2016-10

MANUAL CONTROL The first manual valve was born in 2000 for AC yachts. Cariboni was the first company which introduced a new concept of manual hydraulic valve, based on pilot logic-elements. Starting from industrial high-tech components, the firm moved a step forward, setting a new benchmark in the marine world. Designed to work at higher pressure and to have the maximum control and reliability during the race, all manual Cariboni-Caritec valves are made of lightweight hard coated 7075-T651 aluminium body and they are all designed starting from the race know-how got from TP52, AC, VOR 70 and Open60...

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Cariboni Catalogue 2016-11

Some installation of the Cariboni’s hydraulic manual system

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Cariboni Catalogue 2016-12

BLACK LINE Cariboni-Caritec “Black line” valves are the standard set of single and double valves design for cruise sailing boat. As for every Cariboni’s products, the Black line products come straight from race world know-how: full control: with a valve for each function, to hold, ease or pump the ram just acting on the valve lightweight: black hard coated 7075 aluminium body and a careful design to reduce weight performances: all Black Line valves can work up to 700 bar (10.000 PSI) with a max flow of 18 lpm flexibility: thanks to the modular design of hydraulic components, a virtual no-end...

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Cariboni Catalogue 2016-13

BLACK LINE BLACK LINE VALVE - MAIN DIMENSIONS Single valve model with max pressure valve and manometer gauge Double valve model Black line PANELS Black line panels are the CARIBONI-CARITEC standard offer for sailing yachts. Shape and dimension of the panel depends by number of valves and pressure gauges installed on. We offer a slim 2 valves panel (single valve, double or mixed), a BP3, BP4, BP5 (3, 4 or 5 single valves) or custom solution with 10 valves or more on the same panel! Every panel can be completed with QUAD LINE single or double manual pump (see “Manual Pump” paragraph for further...

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Cariboni Catalogue 2016-14

QUAD LINE After the experience on 2006 AC races, Cariboni has designed these new manual valves. Starting from the same mechanism of Race line valves, these new valves are designed to offer the best hi-tech manual control for a cruiserace sailing yacht. Thanks to the special fittings and fixing arrangements, the new Quad valves are used to create a very compact manual panels which can be fitted in every boat. A maximum pressure valve for each function (even for the double valve) improves the reliability of the system and protects the ram and the hoses from overpressure. As for other Cariboni’s...

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Cariboni Catalogue 2016-15

QUAD LINE QUAD LINE VALVE - MAIN DIMENSIONS Single valve model with max pressure valve and manometer gauge Double valve model Quad line PANELS Quad line panels are the CARIBONI-CARITEC compact offer for race-cruising yachts. Thanks to the new valve design, the Quad panel are very compact and can be installed on any kind of boat. Shape and dimensions depends on the by the number of valves and pressure gauges installed on. We offer a slim 2 valves panel (single valve, double or mixed), a BP3, BP4, BP5 (3, 4 or 5 single valves) or custom solution with 10 valves or more on the same panel. A QUAD...

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