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BLUE SEA SYSTEMS

BLUE SEA SYSTEMS
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BLUE SEA SYSTEMS

Product catalog summary
Introduction
The document outlines a collaboration between six leading companies in the marine and mobile electrical industry: Ancor, BEP, Blue Sea Systems, Marinco, Mastervolt, and ProMariner. They offer a comprehensive range of electrical products for marine and mobile applications, focusing on marine-grade tinned wire, battery management, circuit protection, AC/DC power connections, and high amp chargers.
Specifications and Standards
Blue Sea Systems provides over 1,000 electrical products, adhering to standards such as ABYC, NMMA, and Coast Guard regulations, and maintains ISO 9001:2008 certification.
Battery Management
The catalog details battery management products like manual and remote battery switches, automatic charging relays, and complete systems such as the Mini Add-A-Battery Plus Kits, designed for efficient and safe charging.
Power Conversion
Highlighted are the P12 Battery Chargers, known for reliability and advanced charging stages, supporting multiple battery types with features like temperature compensation.
Power Distribution
Includes waterproof panels, circuit breakers, and custom panel systems for safe and efficient power distribution in marine and mobile environments.
Connectors and Insulators
Products include busbars, terminal blocks, and connectors for secure electrical connections.
Accessories
Various accessories like alarms, LED indicators, and insulating back covers enhance system functionality and safety.
Battery Charging and Management Overview
Discusses battery equalization and charging modes, specifications of P12 Battery Charger, and BatteryLink® Chargers for simultaneous charging of two batteries.
Specifications and Compliance
Chargers comply with UL-1236 Marine, CSA 22.2 No. 107.2, and ABYC A-31 standards, with IP67 water immersion protection.
Battery Management Systems
Includes manual and remote battery switches, low voltage disconnects, and automatic charging relays for safe switching and regulatory compliance.
Additional Products
Describes USB chargers, dimmers, and 12V sockets designed for marine environments.
Specifications
Outlines specifications for battery switches and panels, including cranking, intermittent, and continuous ratings, and compliance with UL 1500 and SAE J1171 standards.
Procedures
Operation diagrams emphasize consulting an ABYC certified professional for system design and circuit protection.
Norms and Standards
Compliance with UL 1500, SAE J1171, ISO 8846, and CE marking for ignition and environmental protection.
Recommendations
Suggests using remote battery switches to minimize cable runs and voltage drop, integrating with Maretron's NMEA 2000 network for enhanced control.
Key Data from Tables
Tables provide specifications for switch models, including dimensions, terminal sizes, and torque requirements.
Critical Information
Emphasizes proper cable sizing and use of tin-plated copper for terminal studs to ensure conductivity and corrosion resistance.
Overview
Details specifications and operational guidelines for Blue Sea Systems' battery management products, including ML Series Remote Battery Switches and Automatic Charging Relays (ACR).
Specifications
ML Series Remote Battery Switches and ACRs are designed for high amperage switching and battery charging, meeting ISO 8846 and SAE J1171 standards.
Procedures
ML Series allows remote battery switching with multi-station control, and ACRs manage charging by sensing voltage levels.
Recommendations
Use SPDT switches for improved immunity to inadvertent switching and select ACRs with ratings exceeding alternator output.
Related Products
References additional products like the Paralleling Link Bus and Mini Add-A-Battery Kit.
Battery Management Overview
Focuses on Add-A-Battery Kits and ACRs by Blue Sea Systems, designed to enhance reliability and efficiency in marine electrical systems.
Add-A-Battery Kits
Include a Dual Circuit Plus™ Battery Switch and an ACR, simplifying switching and automating charging.
Automatic Charging Relays (ACR)
Manage charging and discharging of batteries, equipped with features like dual sensing and start isolation.
Specifications and Features
Support alternators up to 65A, include a 3-stage, 10 Amp charger, and have a continuous rating of 120A.
Technical Specifications
Emphasizes circuit protection to prevent electrical fires and provides guidelines for selecting circuit breakers and fuses.
Best Practices
Adherence to ABYC standards is recommended for circuit protection.
Overview
Provides detailed specifications and applications for fuse blocks and related products used in circuit protection and switching.
ST Blade Fuse Blocks
Designed for consolidating branch circuits, with features like screw terminals and clear insulating covers.
Terminal Fuse Blocks
Provide economical solutions for high-amp fusing, with insulating covers and stainless steel studs.
Safety Fuse Blocks
Designed for ignition protection, suitable for environments with explosive fumes.
Specifications and Standards
Outlines specifications like maximum operating voltage and amperage, and compliance with ABYC/USCG insulation requirements.
Application Diagrams
Includes diagrams illustrating fuse block applications in different circuit configurations.
Related Products
References related products like ATO® or ATC® fuses and WeatherDeck® switches.
Specifications
Details specifications for electrical components, including terminal studs, bus materials, and cable connectors.
Procedures and Installation
Provides information on installation and use of connectors and insulators, including dimensions and specifications.
Product Descriptions
Describes products like PowerBar Common BusBars and MiniBus systems, with specific ratings and details.
Recommendations and Best Practices
Emphasizes using specific insulators to prevent short circuits and ensuring secure connections.
Data and Tables
Contains tables detailing product specifications for quick reference.
Design and Customization
Highlights the flexibility of the 360 Panel System for customization and integration.
Weather and Water Resistance
Products like WeatherDeck® Waterproof Panels offer IP67 waterproof ratings for extreme conditions.
Regulatory Compliance
Ensures products meet standards like IP67 protection and CE certification.
Overview
Provides specifications and features of circuit breaker panels and systems for marine applications.
Key Features
Includes LED indicators, backlit labels, and references to A-Series Circuit Breakers.
Specifications
Details styles, positions, circuit breakers, nominal voltages, and actuator styles.
AC Main Circuit Breaker Panels
Provide a path for delivering power from the ship’s AC power source to the AC branch distribution system.
AC Source Selection Panels
Allow selection between multiple AC sources to supply power to the AC branch distribution system.
Additional Features
Includes insulating back covers and label sets for source selection and circuit identification.
Overview
Provides specifications and features of rotary switch panel systems and custom panel solutions by Blue Sea Systems.
Specifications
Includes rotary switches, panel dimensions, switching capabilities, and regulatory compliance.
Features
Includes AC/DC combination panels, custom panel design, and monitoring options.
Applications
Used in recreational and commercial boats, emergency response vehicles, and other specialty vehicles.
Design and Ordering
Custom panels can be designed and ordered online with a quick turnaround time.
Key Takeaways
Blue Sea Systems offers versatile and customizable power distribution solutions for marine and vehicle applications.
Amperage Measurement
Amperage can be monitored to assess battery workload or measure a device's contribution to net current flow.
AC Monitoring
AC current can be produced by converting DC to AC using an inverter, with key measurements including Volts, Amps, Watts, and Frequency.
Meters
Various meters are specified, including digital and analog options, with features like alarms and auto-dimming displays.
State-of-Charge (SoC)
Monitoring battery SoC is crucial to avoid battery failure, with methods like the Voltmeter Method and Amp-Hour Method.
DC and AC Digital Meters
Monitor key functions with large LED displays, measuring voltage, current, frequency, and power.
Vessel Systems Monitor VSM 422
Monitors four boat systems, providing critical information on battery state of charge, AC parameters, and tank levels.
Specifications
Outlines specifications for electrical systems and components, including nominal system voltages and regulatory compliance.
Regulatory and Protection
Includes IP67 protection and VSM 422 Surface Mount Gasket for waterproof sealing.
Tank Senders Supported
Lists supported tank senders for diesel, water, waste, and gasoline.
Mounting Options
Provides panel mounting options with descriptions and dimensions.
DC Analog Meters
Describes DC analog meters with backlighting for low light conditions.
AC Analog Meters
Describes AC analog meters with specifications for micro and standard voltmeters and ammeters.
Accessories
Lists various accessories, including insulating back covers and LED indicator lights.
Additional Features
Highlights features like isolation of AC from DC components and modular design for panel systems.
A-Series Circuit Breaker Lockout Slide
Enables safe management of multiple AC sources using double pole circuit breakers.
C-Series Circuit Breaker Lockout Slide
Designed for managing multiple AC sources with double or triple pole circuit breakers.
LED Indicator Lights
Replace LEDs in Blue Sea Systems' circuit breaker panels, available in various colors and voltages.
AC Insulating Back Covers
Provide electrical insulation for Blue Sea Systems' circuit breaker panels.
Toggle Guard
Protects toggle circuit breakers from accidental switching.
Labeling Systems
Various label formats are available for different panel systems.
Ingress Protection
Outlines ingress protection for fuses, specifically IP66, and discusses in-line fuse holders and fuse blocks.
Marketing Materials
Blue Sea Systems provides various marketing materials for product promotion and selection.
Battery Management
Provides wiring schematics for typical battery management applications.
DC Main Circuit Protection
Details considerations for mounting placement and selecting appropriate circuit protection devices.
AC Main Power Distribution and Circuit Protection
Outlines requirements for AC main circuit breakers and highlights the importance of ELCIs for shore power applications.
Overview
Provides technical information on ELCIs and IP ratings, along with an index of part numbers.
ELCI Specifications
ELCIs are designed to trip in case of overload or leakage faults, with regular testing recommended.
IP Ratings Guide
Classifies the degree of protection provided by enclosures against dust and water.
Contact Information
Blue Sea Systems provides technical support via phone and email.
Index
Includes a comprehensive index of part numbers with corresponding page numbers.
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Catalog excerpts

BLUE SEA SYSTEMS-1

Battery Management Circuit Protection & Switches Connectors & Insulators Power Conversion Power Distribution

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BLUE SEA SYSTEMS-2

The leading marine and mobile electrical companies have come together For decades Ancor, BEP, Blue Sea Systems, Marinco, Mastervolt, and ProMariner have worked independently to lead the industry in innovative electrical solutions. Now the six companies have come together to offer the broadest and most complete electrical product offering for marine and mobile applications. This catalog represents one of the six independent catalogs for each of the companies and includes their primary product focus. Marine Grade Tinned Wire, Terminals, and Wire Management Products Battery Management and Czone...

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BLUE SEA SYSTEMS-3

What makes Blue Sea Systems Different: I Selection Over 1,000 electrical products are designed to work together as a fully integrated system I Fast Delivery Just in time manufacturing in Bellingham, Washington ensures rapid order fulfillment I Worldwide Access to Product A distribution network in over 45 countries provides access to products when they are needed I Information 24-hour access to product information, selection tools, and technical articles online at bluesea.com I Industry Standards Industry involvement ensures products meet ABYC, NMMA, and Coast Guard standards I Quality As an ISO...

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BLUE SEA SYSTEMS-4

BatteryLink® Chargers Mini Add-A-Battery Plus Kits 7605 - North American, 7604 - European Charge two batteries at or away from the dock. 3 Stage 10 Amp charger with integrated 65A Automatic Charging Relay. Includes LED charger remote. A Complete Battery Management System 7655 - North American, 7654 - European Charge two batteries at or away from the dock. Includes 3 Stage 10 Amp charger with integrated 65A Automatic Charging Relay and a Dual Circuit Plus™ Battery Switch. Includes LED charger remote. BelowDeck™ Panel ST Blade Compact Fuse Blocks 12V Socket, 2.1 A Dual USB Charger, and Circuit...

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BLUE SEA SYSTEMS-5

Table of Contents INTRODUCTION System Diagrams Contura Switch Water Resistant POWER CONVERSION WeatherDeck® Waterproof Traditional Metal DC Branch Circuit Breaker BatteryLink® Chargers AC Branch Circuit Breaker AC Main Circuit Breaker DeckHand Dimmers AC RCBO Circuit Breaker BelowDeck™ Panel AC/DC Combination 12V Socket & Plug System METERS M2 OLED Monitors BATTERY MANAGEMENT Manual Battery Switches Battery Management Panels 26 Solenoid Switches Remote Battery Switches Automatic Charging Relays Add-A-Battery Kits Digital Meters Mini OLED DC Voltmeter Mini Clamp Multimeter Vessel Systems Monitor...

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BLUE SEA SYSTEMS-6

Trailerable Boat System 2 Battery Bank, 1 Engine Floyd Bell Turbo Series Alarm 1070 WeatherDeck® Waterproof Panel 4376 M2 OLED SoC Monitor 1830 DeckHand Dimmer 7507 MRBF Terminal Fuse Block 5191 ST Blade Split Bus Fuse Block 5032 SWITCHED CIRCUITS Switched Circuits Fish Finder 285 Series Circuit Breaker 7187 Bilge Pump Inline Fuse Holder 5065 DC Current The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection. ST Blade Fuse Block Independent Sourced 5035

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BLUE SEA SYSTEMS-7

Yacht System 3 Battery Bank, 1 Engine AC/DC 360 Custom Panel SMS Surface Mount System 3117 WeatherDeck® Waterproof Panel 4306 SOURCES Alternator ML Series Remote Battery Switch ST Blade Split Bus Fuse Block 5032 ML Series Automatic Charging Relay ML Series Remote Battery Switch Switched Circuits 24-Hr Circuits Engine Running Lights Engine Start Cabin Lights SafetyHub Fuse Block 7748 DC Current The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection. Safety Fuse Block 7720

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BLUE SEA SYSTEMS-8

Police Interceptor System 2 Battery Bank, 1 Engine FOR LIGHT BAR Side-Entry Cableclam 1007 ST Blade Split Bus Fuse Block 5032 Shore Power Floyd Bell Turbo Series Alarm 1070 Switched Circuits Lights Alternator 285 Series Surface Mount Circuit Breaker 7187 ST Blade Fuse Block 6 Position 5028 Cellphone Engine BatteryLink™ Automatic Charging Relay 7611 Dual USB Charger 1039 ST Blade Fuse Block 6 Position w/Negative Bus 5025 Hand-held Radio Radio Electronics 285 Series Surface Mount Circuit Breaker 7187 MDC DC Current The diagram above is intended for reference only. Consult an electrical professional...

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BLUE SEA SYSTEMS-9

Fire Apparatus System 2 Battery Bank, 1 Engine ST Blade Split Bus Fuse Block 5032 Circuit Breaker Mounting Box 3131 Floyd Bell Turbo Series Alarm 1070 Shore Power Switched Circuits HD Series ON-OFF Battery Switch 3000 SOURCES Alternator Safety Fuse Block 7720 SafetyHub 150 Fuse Block 7748 MAXI® Fuse Block 5006 ML Series Automatic Charging Relay 7622 Hand-held Radio ST Blade Fuse Block 5028 187 Series Surface Mount Circuit Breaker 7144 285 Series Surface Mount Circuit Breaker 7178 The diagram above is intended for reference only. Consult an electrical professional for system design and circuit...

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BLUE SEA SYSTEMS-10

CONVERSION Batteries are the heart of the electrical system and are often the single largest electrical expense. Batteries are sensitive to failure and a shortened life if not charged properly. Modern battery chemistries – Gel, AGM, TPPL, Lithium Ion, and Flooded Lead Acid (FLA) – require adherence to manufacturers’ charging recommendations. Following these recommendations requires a battery charger which is both rugged and sophisticated. Battery manufacturers agree precise control of voltage, time, and temperature is critical. Batteries may perform poorly and fail prematurely due to a charger's...

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BLUE SEA SYSTEMS-11

POWER CONVERSION P12 Battery Chargers I 10 P12 Battery Charger Remote I 11 BatteryLink® Charger I 12 DeckHand™ Dimmers I 13 BelowDeck Panel I 13 Dual USB Chargers I 14 12V Socket & Plugs I 15 Blue Sea Systems P12 Battery Chargers are designed and tested, in the USA to perform in harsh conditions aboard boats, emergency, specialty, and commercial vehicles.

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BLUE SEA SYSTEMS-12

The P12 Battery Charger is a four stage, three output, dry mount device designed for use in harsh environments where reliability, ease of use, and high performance are of primary importance. The P12 Battery Charger is designed and tested at Blue Sea Systems’ company headquarters in Bellingham, Washington. The P12 Battery Charger was designed to meet these three core company philosophies: 1. Reliability • • • • Rugged, finned aluminum case Universal line voltage 90–265V AC, 50/60 Hz PreFloat™ stage prevents over charging by allowing each battery to end absorption stage individually Power factor...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.