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BOLT

BOLT
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BOLT

Product catalog summary
Introduction
This guide provides installation and user instructions for Bennett Marine's Electric Trim Tab Systems, highlighting safety instructions, benefits, and detailed installation procedures.
Safety Instructions
Users should read and retain all instructions. Updates to the manual are available at BennettTrimTabs.com/BoltManual.
Contact Information
Assistance is available via phone, email, or online form during office hours (Monday-Friday, 8:00 a.m. to 5:00 p.m. EST).
Benefits of Trim Tabs
Trim tabs enhance visibility, fuel efficiency, and performance by enabling the boat to plane at lower speeds, reducing engine strain, and smoothing the ride.
Parts List & Specifications
The document includes a list of parts for the BOLT Trim Tab System, such as trim planes, actuators, and relay modules, along with material specifications and model options.
Trim Tab Overview & Operation
Trim tabs, attached to the transom, adjust the boat's pitch and roll, improving performance under various conditions.
Installation Instructions
Detailed steps for installing actuators, trim tabs, helm controls, relay modules, and extension cables are provided. Safety measures include ensuring the vessel is out of water and disconnecting the battery before installation.
Maintenance & Troubleshooting
General maintenance tips and troubleshooting steps are included to maintain optimal performance and longevity of the trim tab system.
Warranty
The document outlines the limited warranty and warranty period for the BOLT Electric Trim Tab System.
Upper Hinge Actuator Installation
Steps include detaching the actuator, inserting wires, applying sealant, mounting hinges, and installing the wiring connector.
Adjustable Upper Hinge Actuator Installation
Steps involve detaching the actuator, inserting the cable, applying sealant, and securing the upper hinge.
Helm Control Overview
Descriptions of BRC, BCN, and BCI controls, highlighting features like plug-and-play, auto tab retraction, and diagnostics.
Helm Control Installation
Instructions include disconnecting the battery, marking and drilling holes, and connecting wires, with relay module requirements for BCN and BCI controls.
Relay Module Installation
Mounting the relay module in a dry location and connecting ground and power wires.
Extension Cable Installation
Running actuator extension cables and ensuring correct connector placement.
Control Testing/Diagnostics
Testing actuator functions and troubleshooting if necessary.
Troubleshooting Procedures
Includes steps for resolving communication, power, actuator, and indicator control issues.
Warranty Information
Bennett Marine offers a Limited Warranty covering defects under normal use, transferable to subsequent owners but void if reinstalled on another boat.
Warranty Claim Procedure
Contact Bennett Marine to troubleshoot and initiate a claim, complete the online form, and return the part for evaluation.
Contact Information
Bennett Marine, Inc., 550 Jim Moran Boulevard, Deerfield Beach, FL 33442, USA. Phone: 954-427-1400. Website: BennettTrimTabs.com. Email: [email protected].
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Catalog excerpts

BOLT-1

Electric Trim Tab Systems Installation & User's Guide IMPORTANT SAFETY INSTRUCTIONS: Read and save all instructions. This manual may periodically be subject to change, for the most current version visit BennettTrimTabs.com/BoltManual.

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BOLT-2

Congrats! Making an investment in Bennett Marine's durable and dependable spectrum of products will keep you enjoying the boating experience all the more. We've been a trusted name in the industry for over half a century with exceptional products built to perform, and to last. Get Bennett on board and enjoy the ride! Behind You For The Distance Bennett’s legendary customer service and support is a priceless perk to your new purchase! Our expert staff with over 50 years of trim tab experience is ready to assist with your installation, help with troubleshooting, or answer any other of your questions...

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BOLT-4

Standard Sets • BOLT129 (12"x9" Tabs) • BOLT189 (18"x9" Tabs) • BOLT249 (24"x9" Tabs) • BOLT1212 (12"x12" Tabs) • BOLT1812 (18"x12" Tabs) • BOLT2412 (24"x12"Tabs) PART PART NO. QTY. Items 1,2, & 3 make up a "Trim Plane Assembly” (TPA). TPA's are available for BOLT sets in the standard sets listed above. Part numbers correspond to the tab size. EX.TPA129, or TPA1212. Standard Bolt sets include BEA2000 fixed upper hinge actuators. BEA3000 adjustable upper hinge actuators are available upon request. ^Actuator Lower Hinge A1113 2 " Actuator Upper Hinge Screws H1174 6 [9 Actuator...

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BOLT-5

System Specifications Helm controls sold separately. See page 17 for more information

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BOLT-6

How Trim Tabs Work Bennett trim tabs most often attach to the bottom edge of the transom (although other mounting variations are available). When the helm control is pressed, the trim tabs move up or down. Water-force on the trim tab creates an upward pressure, raising the stern and lowering the bow. Properly sized trim tabs improve the performance of your boat in a wide range of weight, weather and water conditions. In general, trim tabs operate in reverse of what you may think (Figure 1). The port (left) trim tab controls the starboard (right) bow. Conversely, the starboard (right) trim tab...

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BOLT-7

How Trim Tabs Work Without trim tabs With trim tabs deployed Getting and staying trimmed Most boats break over (get on plane) at a particular speed. This speed is determined by weight distribution, and water conditions, etc.. Bennett trim tabs enable your boat to plane at speeds lower than the natural planing speed. By pressing the control to the BOW DOWN position, your trim tabs move down. This will raise your stern and lower your bow, getting you up on plane faster. Optimum Attitude A good way to find your boat’s optimum attitude is to conduct a simple test. Run the boat lightly loaded, at...

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BOLT-8

Trim Tab Overview & Operation continued Special Conditions & Safety Precautions Correcting for a List Bennett Trim Tabs may be operated individually so that you can correct for listing. Your control is designed so that you can use it intuitively. Do not think about what the trim tabs are doing, just concentrate on the bow. If the port bow is high, push the port side BOW DOWN direction. If the starboard bow is high, push the starboard side BOW DOWN direction. Press the control in half-second bursts to avoid over-trimming, allowing time between corrections for the boat to react. Using In Conjunction...

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BOLT-9

Trim Tab Overview & Operation Shallow Water / Hole Shot To lift the stern and lower the bow, lower both tabs completely down by pressing BOW DOWN on both tabs. As you throttle up and speed increases, raise the tabs by pressing BOW UP on both tabs. Porpoising Porpoising is a condition more common in faster boats. As speed increases, the bow repeatedly rises out of the water until gravity overcomes lift and the bow falls down. Press “Bow Down” in half second bursts. As the trim tabs deflect, the porpoising subsides and your speed should remain the same or decrease. Only a slight amount of trim...

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BOLT-10

Actuator & Tab Installation Getting Started • The actuator and tab installation must be done when the vessel is out of the water. Do not attempt to install the actuators while the vessel is in the water as the actuators and tabs are mounted below the water line. • Before performing any electrical work on a vessel, disconnect the battery by removing the positive (+) cable or if equipped, turn the battery disconnect switch to the OFF position. • Be sure to check for any obstructions: Before starting installation and drilling any holes, verify that there are no mounting restrictions inside or outside...

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BOLT-11

Installing the Trim Tabs If your set came with adjustable upper hinge actuators (BEA3000), follow the “Installing the Trim Tabs” instructions in this section, until instructed to skip ahead. Position the tab: Using the backing plate, choose a location 3-4" from the chine (see figure 1 on page 10). Maintain a minimum of 8" from the centerline of your drive unit to the closest edge of the trim tab. Align the bottom of the backing plate as per figure 2. The hole pattern on the backing plate should be closer to the bottom edge of the backing plate. Fixed upper hinge is flexible to accomodate varying...

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BOLT-12

Installing the Actuators • Install the lower hinge to the actuator using the supplied stainless steel pin. • Attach the actuator to the Trim Tab: Secure the lower hinge with the supplied 1/4-20 x 3/4" Phillips Head machine screws. • Install Tab and Hinge Assembly: Coat the threads of the #10 x 1-1/4" screws in 3M 5200 sealant (or equivalent) before inserting into the backing plate pilot holes. Install the screws in 3/4 of their length. Slide the trim tab between backing plate and hinge plate. Tighten the screws. • Set Final Actuator Position: Use a straight edge under the trim tab to make sure...

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BOLT-13

Mounting Fixed Upper Hinge Actuators (BEA2000) to the Transom. • Temporarily detach the actuator from the lower hinge by unscrewing the 1/4-20 x 3/4 screws. • Carefully insert the end of the electrical wires though the wire hole in the transom. • Apply 3M 5200 waterproof sealant on the mounting surface and around the wiring of the new actuator. • Re-install the lower hinge mount to the trim tab using the (2) supplied 1/4-20 x 3/4" and a #3 Phillips head screwdriver. Do not use a power screw driver. • On the inside of the transom, install the wiring connector onto the wires: »» Insert the blue...

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  9. 2013 Catalog

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.