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bCores® D200

bCores® D200

bCores® D200

Product catalog summary
Core Construction
The bCores® D200 SKI core is constructed using FSC certified BANOVA® balsa plywood and flax shear web (Bcomp ampliTex #5008, 60% fibers, 40% resin). It is available in two standard widths: Size M (120 mm) and Size L (140 mm), with thickness ranging from 2 to 300 mm and a maximum length of 3070 mm. Size M includes 4 flax reinforcements, while Size L includes 5.

Product Description
The bCores® D200 is a structural core designed for composite applications, offering enhanced mechanical properties, particularly in fatigue and long-term shear in the length direction. The balsa plywood provides high compression strength and stiffness, ensuring good bending properties.

Machining Guidelines
- High-speed woodworking machines are recommended for processing.
- Belt sanding machines yield the best shaping results.
- Climb milling is preferred over conventional milling for contour milling.
- Care is needed during CNC-milling, especially at transitions between flax reinforcements and wood.
- Cutting dust should be removed with vacuum cleaning equipment.
- The fibrous surfaces of flax reinforcements enhance core-to-skin bonding.

Mechanical Properties
- Density: 220 kg/m3
- Compression modulus (z): 1400 MPa
- Compression strength (z): 5 MPa
- Shear modulus (xz): 350 MPa
- Shear strength (xz): 4.3 MPa
- Flexural modulus (x): 2200 MPa
Note: The actual density in the final shape ranges between 200-210 kg/m3 due to machining.

Processing Guidelines
- Suitable for various manufacturing methods including contact molding, vacuum infusion, and compression molding.
- Compatible with most standard resins.
- Can withstand processing temperatures up to 150°C and pressures up to 15 bars.
- Resin uptake by balsa should be controlled to minimize weight, with 100-150 g/m2 resin typically used for core-to-skin bonding.

Ecological Aspects
Balsa is the fastest growing tree, FSC-certified, and has a 40% lower environmental impact compared to paulownia wood, considering water usage, CO2 footprint, and embodied energy.

For further details, contact: t +41 (0)26 558 84 02 | email: [email protected]
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Catalog excerpts

bCores® D200-1

Product Data Sheet bCores® D200 SKI d balsa plywood construction Product description c. ±45 flax composite shear web b. flat gram balsa bCores® D200 is a structural core suitable for composite applications. The core is made of Balsa Plywood and flax fiber reinforcement materials to significantly improve mechanical properties, especially fatigue and long-term shear properties in length direction. The balsa plywood ensures an exceptionally high compression strength and stiffness, which guarantees good bending properties of the core. Core construction Wood type: FSC certified BANOVA® balsa plywood Flax shear web: Bcomp ampliTex #5008, 60% fibres, 40% resin Dimensions Standart width: Size M: 120 mm, Size L: 140 mm Thickness: 2-300 mm Maximum length: 3070 mm Number of flax reinforcement: Size M: 4, Size L: 5 Mechanical mean properties on the core width Machining guidelines • D200 cores can be processed with high-speed wood working machine. • Best results for shaping D200 cores are obtained with belt sanding machines. • For contour milling, climb milling has to be preferred to conventional milling. • With CNC-milling, it is important to be careful with transition from stiff flax reinforcements to the softer wood. • After machining, cutting dust has to be carefully removed with vacuum cleaning equipment. * All these values are average values for the complete core. As the high-density balsa is mainly on the sides, it is mostly removed in the center of the ski when the sidecut is machined. Thus the actual density of the core in final shape will be in the range between 200-210 kg/m3. The fibrous surfaces of the flax reinforcements obtained after machining enhance the core-to-skin bonding, thus it is purposeful.

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bCores® D200-2

Product Data Sheet ® bCores D200 SKI Ecological aspects Processing guidelines Balsa is the fastest growing tree in the world The D200 core can be used in any classical manufacturing method (Contact molding (hand/spray), vacuum infusion, resin infusion / injection (VARTM / RTM), adhesive bonding, Pre-preg processing, Compression molding (GMT, SMC)). Compatible with most standard resins. Processing temperatures up to 150°C and manufacturing pressure up to 15bars can be used. Balsa tends to absorb some resin (resin uptake). In order to minimize the weight, the amount of resin used to glue the face...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.