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EQUIPMENT and OPTIONS

EQUIPMENT and OPTIONS
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EQUIPMENT and OPTIONS

Product catalog summary
Overview: The document provides comprehensive details on industrial compressors by BAUER KOMPRESSOREN GmbH, focusing on air-cooled and water-cooled models for various industrial applications.
Air-Cooled Industrial Compressors: The K 22 – K 28 range is designed for standard industrial use, compressing gases like air, nitrogen, helium, and argon. These compressors are available in open and Super Silent versions, with intake pressures from atmospheric to 100 mbarg and output pressures from 30 to 500 bar.
Water-Cooled Industrial Compressors: The BK 23 – BK 52 range is suited for demanding applications, such as continuous operation in the oil and gas industries. These compressors handle intake pressures up to 16 barg and output pressures from 25 to 420 bar.
Key Features and Options: Various configurations are available, including air-cooled horizontal and water-cooled horizontal/vertical models. Options include different compressor oils, voltage and frequency settings, energy efficiency classes, and explosion protection features. Safety features include TÜV-certified safety valves.
Automation and Control: BAUER offers B-CONTROL systems with basic, standard, and premium versions, featuring interconnected operation capabilities and electronic monitoring of pressures.
Technical Annex: Additional technical data includes operating conditions, flow rate measurements, pressure unit conversions, and noise levels.
Conclusion: BAUER KOMPRESSOREN's compressors are versatile, offering various configurations and options to meet specific operational needs.
Spare Parts and Documentation: A spare parts list is available in multiple languages, along with the EC Declaration of Conformity and the EC Pressure Vessel Certificate.
Acceptance and Final Checks: Final checks are conducted according to BAUER standards, with options for third-party acceptance. Packaging standards are specified for different freight methods.
Accessories and Cooling Systems: Accessories include water cooling components and air and gas purification systems.
Compressor Specifications: Specifications include FAD, speed, maximum pressure, intake pressure, and motor power, with options for atmospheric and elevated inlet pressure.
Medium and Gas Types: The document discusses compression of various gases, with specific adaptations for rare gases.
Design and Configuration: Compressors are available in horizontal and vertical versions, with options for direct coupling or V-belt drive.
Soundproofing and Maintenance: Open and soundproof versions are available, with considerations for noise levels and maintenance accessibility.
Screw Fittings and Materials: Two types of pipe fittings are offered, each with specific material and corrosion resistance properties.
Paint and Colours: Compressors are finished with liquid paint or powder coating, adhering to BAUER standards.
Coating and Environmental Conditions: Powder coating is applied according to corrosivity categories, with specific standards for offshore environments.
Compressor Oils: Synthetic oils are recommended, with specific oils for dry gases.
Voltage and Frequency: Standard voltage is 400 V ± 10%, with other options available. Standard frequency is 50 Hz ± 2%, with 60 Hz as an option.
Energy Efficiency: Compressors adhere to the IE3 energy efficiency class.
Explosion Protection: Compliance with ATEX directives is required for explosive environments.
Safety Valves: Equipped with CE type-examined safety valves, tested and sealed by TÜV.
Compressor Control: B-CONTROL systems offer advanced monitoring and control features.
Startup Configuration: Options include star-delta, soft start, and speed control via frequency converter.
Interconnected Operation: Allows for pressure-dependent operation with up to five compressors.
Specifications and Monitoring: Electronic monitoring systems ensure operational safety and efficiency.
Automatic Condensate Drain Device: Designed to operate automatically during compressor operation and shutdown.
Pre-Lubrication Pump and Pressure Gauge: Necessary for compressors idle for over two weeks.
Temperature and Environmental Considerations: Guidelines for extreme temperatures and external installations are provided.
Intake Systems and Pressure Reduction: Details on managing pulsation and pressure in gas compression.
Condensate and Coalescence Filters: Used to manage condensate and gas in compressor systems.
Testing and Documentation: Compliance with the EC Directive PED 2014/68/EU is ensured.
Pressure Equipment Directive (PED) Compliance: BAUER KOMPRESSOREN complies with PED 2014/68/EU for pressure equipment.
Spare Parts and Documentation: Spare parts list and operating instructions are available in multiple languages.
Final Checks and Acceptance: Each compressor undergoes a final check according to BAUER standards.
Protective Storage and Packing: Compressors are packed for standard shipping, with additional measures for sea freight.
Operating Conditions and Volume Flow Rate: Specifications for operating conditions and volume flow rates are provided.
Compressor and Booster Systems: Details on compressor and booster systems, including stages and pressure levels.
Flow Rate and Power Consumption: Calculated using correction factors for medium, altitude, and temperature deviations.
Operating Modes: Various operating modes are described, each with specific energy consumption considerations.
Temperature Development and Gas Data: Information on temperature development during compressor operation is provided.
Pressure Unit Conversion and Moisture Content: A pressure unit conversion chart and moisture content graph are included.
Specifications and Procedures: Detailed specifications and procedures related to compressors are provided.
Humidity and Acoustic Noise: Maximum humidity levels and acoustic noise standards are outlined.
Protection Classes: Protection classes for electrical equipment are categorized under DIN EN 60529.
Dimensioning of Pressure Vessels: Guidelines for selecting appropriate storage cylinders or tank sizes are provided.
Key Recommendations: Recommendations for maintaining pressure differences and monitoring compressor cycles are included.
Contact Information: BAUER KOMPRESSOREN GmbH provides contact details for further inquiries.
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Catalog excerpts

EQUIPMENT and OPTIONS-1

pEmsi | KOMPRESSOREN | ■ Quality. Our DNA

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EQUIPMENT and OPTIONS-2

2 | EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY AIR-COOLED INDUSTRIAL COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . 4 WATER-COOLED INDUSTRIAL COMPRESSORS . . . . . . . . . . . . . . . . . . . 6 1 MEDIUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2 CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 . . 3 DESIGN TYPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4 SCREW FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 . . 5 6...

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BAUER KOMPRESSOREN EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY | 3 23 INTAKE PRESSURE REDUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . 45 24 CONDENSATE COLLECTING TANK . . . . . . . . . . . . . . . . . . . . . . . . 46 25 COMBINED INTAKE BUFFER TANK. . . . . . . . . . . . . . . . . . . . . . . . 46 26 COALESCENCE FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 27 TESTING OF PRESSURE VESSEL. . . . . . . . . . . . . . . . . . . . . . . . . . 48 28 DOCUMENTATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 29 ACCEPTANCE...

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4 | EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN AIR-COOLED INDUSTRIAL COMPRESSOR UNITS BAUER KOMPRESSOREN offers two product lines for industrial use: The standard range K 22 – K 28 and the range BK 23 – BK 52 for pre-compressed air & gas. This range is designed for industrial environment applications, including extreme conditions. The compressors are air-cooled horizontal versions. An optional Super Silent version reduces operating noise and is suitable for installation in noise-sensitive areas. FEATURES ››Range K 22 – K 28 – air-cooled ››Standard industrial compressors...

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BAUER KOMPRESSOREN EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY | 5

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6 | EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN WATER-COOLED INDUSTRIAL COMPRESSORS & BOOSTER When special applications demand extreme reliability, our water-cooled industrial unit range comes into its own. The BK 23 - BK 52 range is equipped for demanding applications for heavy-duty industrial use. These include oil and gas compression in continuous operation. Water cooled and direct coupled1, single-acting plunger pistons and twin ferrule compression-type fittings result in the highest reliability and robustness. FEATURES ››Range BK 23 – BK 52 – water-cooled. ››Industrial...

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BAUER KOMPRESSOREN EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY | 7

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Pressure max. with air & nitrogen (bar) Intake pressure [barg] BAUER KOMPRESSOREN 8 | EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY OPTIONS Medium Water-cooled - horizontal (direct coupled) Water-cooled - horizontal (v-belt) Water-cooled - vertical (v-belt) Air-cooled - horizontal (v-belt) Open version Super Silent Cutting ring fitting Twin ferrule compression fitting, stainless steel BAUER Standard (CYAN, RAL9006, RAL7024) BAUER compressor oil synthetic N28355 for air BAUER special compressor oil4 Other voltage Energy efficiency IE3 class 5 Explosion protection Safety valves Final pressure...

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EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY | 9 BAUER KOMPRESSOREN

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Pressure max. with air & nitrogen (bar) Intake pressure [barg] BAUER KOMPRESSOREN 10 | EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY OPTIONS Interconnected operation Final pressure Lag compressor (active)9 Electronic monitoring Lead compressor (active & passive)9 Intake filter Temperature final stage Interstage temperature for intermediate stage pressure, with shut-off valve Pre-lubrication pump Automatic pre-lubrication of the slide bearings Analogue pressure gauge Intake temperature Ambient temperature Intake buffer vessel Intake buffer vessel (necessary for N2, Helium & Argon) Intake device...

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BAUER KOMPRESSOREN EQUIPMENT AND OPTIONS - COMPRESSORS FOR INDUSTRY | 11 oA-A-o-o-cm co co in in

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12 | EQUIPMENT AND OPTIONS - COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN External accessories Unit core components Automation Ambient conditions Intake components Purification Acceptance & documentation Packing Accessories

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BAUER KOMPRESSOREN EQUIPMENT AND OPTIONS - COMPRESSORS FOR INDUSTRY | 13 • Standard o Option * Valid for air; correction factor for helium & argon: Helium: FAD x 0.8; Argon: FAD x 0.95 1 Intake device / intake pressure reduction required; for some models restrictions apply for helium and argon 2 Available only in combination with B-CONTROL II 3 Details see section 5 4 Please refer to lubricating oil list 5 IE3: compulsory from 2015 within Europe, also in other countries 6 Explosion protection (e.g. according to ATEX) 7 Basic version: B-CONTROL MICRO for wall mounting; supplied without complete...

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Pressure max. with air & nitrogen (bar) BAUER KOMPRESSOREN 14 | EQUIPMENT AND OPTIONS – COMPRESSORS FOR INDUSTRY Intake pressure [barg] Motor power [kW] OPTIONS/EQUIPMENT Medium COMPRESSOR (ATMOSPHERIC INTAKE) Water-cooled - horizontal (direct coupled) Water-cooled - horizontal (v-belt) Water-cooled - vertical (v-belt) Air-cooled - horizontal (v-belt) Air-cooled - vertical (v-belt) Open version Cutting ring fitting Twin ferrule compression fitting, stainless steel BAUER Standard (CYAN, RAL9006, RAL7024) BAUER compressor oil synthetic N28355 for air BAUER special compressor oil4 Other voltage...

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EQUIPMENT and OPTIONS-15

BAUER KOMPRESSOREN EQUIPMENT AND OPTIONS - COMPRESSORS FOR INDUSTRY | 15 GB 23.2-30

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EQUIPMENT and OPTIONS-16

16 | EQUIPMENT AND OPTIONS - COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN OPTIONS/EQUIPMENT COMPRESSOR (ATMOSPHERIC INLET) Interconnected operation

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BAUER KOMPRESSOREN EQUIPMENT AND OPTIONS - COMPRESSORS FOR INDUSTRY | 17 GIB 23.2-30

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18 | EQUIPMENT AND OPTIONS - COMPRESSORS FOR INDUSTRY BAUER KOMPRESSOREN RIFICATION ACCESSORIES ACCEPTANCE & DOCUMENTATION Externes Zubehor Unit core components Automation Ambient conditions Intake components

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.