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Accessories Catalogue 2017/2018

Accessories Catalogue 2017/2018
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Accessories Catalogue 2017/2018

Product catalog summary
Overview: The Bauer Kompressoren High-Pressure Accessories Catalogue for 2017-2018 is a comprehensive guide focusing on high-pressure accessories, emphasizing quality and safety. It includes sections on purification systems, safety systems, and various high-pressure components.
Purification Systems: Bauer-P systems purify compressed gases by removing contaminants like water vapor and oil, meeting DIN EN 12021:2014 standards for breathing air. The process involves multiple stages, including oil and water separation, moisture adsorption, and odor removal using activated carbon.
SECURUS Safety System: This system monitors moisture saturation in filter cartridges, providing warnings and automatically shutting off the compressor if necessary. It ensures optimal air dryness and full utilization of filter cartridges, though it is not suitable for petrol and diesel-operated systems.
P80 to P140 Purification Systems: These systems include components like oil and water separators and drying filters, designed for easy upgrading of compressor systems with optional SECURUS monitoring.
CO/CO2 Conversion: The catalogue highlights converting CO to CO2 to enhance air purity, especially in polluted environments, using special catalyst filter cartridges.
Components and Accessories: The catalogue lists high-pressure components such as valves, connectors, hoses, and pressure reducers, designed to meet specific requirements and standards for safety and efficiency.
Specifications and Standards: The document outlines specifications for high-pressure accessories, emphasizing compliance with DIN EN 12021:2014 and European Pharmacopoeia standards, ensuring the removal of contaminants from the air.
Purification Process: The purification sequence involves stages like coarse removal of oil and water droplets, moisture removal using a molecular sieve, and conversion of carbon monoxide to carbon dioxide using hopcalite.
Technical Data: Specific limits for air contaminants are provided, such as oil/aerosols (<0.1 mg/m³) and carbon monoxide (<5 ml/m³).
Filter Cartridges: Various filter cartridges are available for different applications, with specific order numbers provided.
Clamping Brackets and Accessories: Details are provided for clamping brackets used to attach separator and filter housings.
B-Timer: A monitoring device for filter cartridge service life, providing signals for maintenance and cartridge changes.
CO2 Removal - Aero-Guard: The Aero-Guard system reduces CO2 content in compressed breathing air, effective for delivery rates from 100-680 l/min.
B-Kool System: Extends the service life of filter cartridges by removing humidity from compressed air.
Aerotest-Simultan HP: A portable testing device for air quality standards compliance.
B-Detection Plus: Provides online monitoring of CO2, CO, O2, humidity, and VOCs in compressed air.
Intake Pre-Filters and Filter Inserts: Available for various compressor models to keep impurities away from intake air.
Filter System Overview: Detailed information on various filter systems, emphasizing regular condensate drainage for compressors.
Components and Features: Includes condensate drain valve group, pressure reducer, and cycle counter.
Condensate Collection System: Collects and separates condensate and air during compression, with a mechanical level display for warnings.
Retrofit Kit: Available for KAP or VERTICUS systems, including a condensate separator and other components.
Storage Bottle Battery Systems: Various storage systems detailed, including B 50 S and B 100 S standard modules.
Filling Valves: Different types of filling valves described, ensuring safety and ease of use.
Technical Data and Safety Features: Specifications for pressure vessels and filling valves, including safety features.
Pressure Gauge Selection: Lists various pressure gauges with different pressure ranges and specifications.
Screwed Fitting for Pressure Gauge: Details on fittings for pressure gauges.
Operating Hours Counter: Describes electric and mechanical operating hours counters.
Temperature Gauge: Specifications for a remote temperature gauge used in compressors.
Pressure Monitors: Devices for automatic pressure monitoring, including technical data.
Pressure Transducers: Use in electronic controls, providing technical specifications.
Bleed Valves: Assemblies for depressurizing filter housings.
Safety Valves: Use for pressure monitoring, adhering to TRB403 regulations.
Shut-Off Ball Valves: Features of ball valves, including flow characteristics.
Pressure Retention Valves: Function and maintenance of pressure retention valves.
Pressure Reducers: Precision and durability of BAUER pressure reducers.
Stainless Steel Pipes: Designed for high-pressure applications with corrosion resistance.
Clamps and Fastening Elements: Various clamps available for securing pipes.
Hoses: High-pressure hoses designed for durability under harsh conditions.
Recommendations: Specify required pressures and order numbers when purchasing, use recommended filters and safety valves.
Conversion Kits: Includes kits for converting operating pressure and automatic condensate drain kits.
Technical Data: Specifications for circuit breakers and FI-protection switches.
Special Tools: List of tools for valve installation and maintenance.
Tool Recommendations: Includes various spanners, socket sets, and screwdrivers.
Specifications: Lists models with specific configurations, such as water-cooled and air-cooled systems.
Procedures and Standards: Modular nature of systems, indicating flexibility in configuration.
Revisions and Updates: Historical data on model updates, showing a timeline of modifications.
Key Data: Tables listing model numbers, gas types, cooling methods, and dates.
Critical Information: Importance of selecting the correct model based on gas type and cooling requirements.
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Catalog excerpts

Accessories Catalogue 2017/2018-1

HIGH-PRESSURE ACCESSORIES CATALOGUE 2017 | 2018

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Accessories Catalogue 2017/2018-2

QUALITY IS THE FOUNDATION OF OUR BUSINESS FURTHER INFORMATION about a product range and the product shown here can also be found on our website: www.bauer-kompressoren.de

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Accessories Catalogue 2017/2018-3

BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 3

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Accessories Catalogue 2017/2018-4

4 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN External filling panels with Safety valves, type-tested

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Accessories Catalogue 2017/2018-5

BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 5 Conversion kits automatic condensate drain...140 Straight pipe connectors (GS) Straight pipe connectors (GS)

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Accessories Catalogue 2017/2018-6

6 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN PURIFICATION SYSTEMS BAUER-P SYSTEM: PURIFICATION OF AIR, HE, AR, N2 The quality of the highly compressed gases does not meet most requirements, because they may be saturated with up to 100% water vapour, contain oil and particles from the compressor unit, as well as being polluted with odours and flavourings. In addition, purification is also important to avoid corrosion, contamination, icing and the growth of microorganisms. BAUER-P systems adsorb residual moisture, oil vapour, traces of gas on the basis of hydrocarbons and carbon monoxide,...

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Accessories Catalogue 2017/2018-7

BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 7 SECURUS SAFETY SYSTEM FOR YOUR SAFETY All purifications systems from P41/42* onwards can optionally be equipped with our SECURUS safety system (for P21 and P31, we recommend the B-Timer). The SECURUS system monitors the H2O saturation of the filter cartridges by measuring the moisture in the molecular sieve and shows this on the display of the BAUER controller as an advance warning in good time; this allows a new cartridge to be inserted at the optimum time. If the cartridge is saturated and is not changed in good time, SECURUS automatically...

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Accessories Catalogue 2017/2018-8

8 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN P80 TO P140 PURIFICATION SYSTEMS FOR SUBSEQUENT UPGRADING OF YOUR COMPRESSOR SYSTEM. STANDARD SCOPE OF DELIVERY ››Oil and water separator with cyclone separator and type-tested safety valve as well as manual condensate drain valve. (Automatic condensate drainage at extra cost) ››System pressure gauge with bleed valve ››Filter circuit with pressure vessels made of steel or aluminium. ››Acceptance according to pressure equipment directive. ››1 set of filter cartridges ››Filter key for opening the filter head (cartridge change). ››Pressure...

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Accessories Catalogue 2017/2018-9

BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 9 PURIFICATION SYSTEMS CO CONVERSION The purity of the air is increased by converting some of the CO into CO2. This additional catalysis is particularly recommended if you operate your compressor with an internal combustion engine or, due to the location, air contaminated with CO could be drawn in. The purification systems P21/31/41/42 - P 61 use a special catalyst filter cartridge for this purpose (see also the Replacement cartridges point). From purification system P 80 onwards, there is an additional filter on the output. FILTER CARTRIDGES...

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Accessories Catalogue 2017/2018-10

10 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN PURIFICATION SYSTEMS PRESSURE SWITCH / PRESSURE SENSORS As a separate unit for installation in the output line of the P-system after the pressure retention valve, for switching off the compressor when the final pressure is reached. Pressure switch APPLICATION RANGES ››Pressure switch: HardWired controllers ››Pressure sensor: Electronic controls (e.g. B-Control) Pressure sensor 1. Compressor 2. Aftercooler 3. Final separator 4. Check valve 5. Filter cartridge 6. Pressure retention check valve P-PURIFICATION SYSTEMS CONSTRUCTION KIT FOR...

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Accessories Catalogue 2017/2018-11

BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 11 FILTER CARTRIDGES All purification systems meet or undershoot the limits of DIN EN 12021:2014 and the European Pharmacopoeia. The gas is purified in the following sequence, depending on the cartridge type used: ››Coarse removal of oil/ and water droplets: with oil and water separator. ››Removal of water vapour H2O: with molecular sieve, MS ››Removal of oil vapour and odours CxHy: with activated carbon, AC also optional or standard with breathing air ››Conversion of carbon monoxide CO into CO2: with hopcalite (optional) ››Remove of coarse...

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Accessories Catalogue 2017/2018-12

BAUER KOMPRESSOREN 12 | HIGH-PRESSURE ACCESSORIES CATALOGUE AC...activated carbon | MS...molecular sieve | CO...carbon monoxide | SEC...Securus connector

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Accessories Catalogue 2017/2018-13

BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 13

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Accessories Catalogue 2017/2018-14

14 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN CLAMPING BRACKET CLAMPING BRACKET FOR ATTACHING SEPARATOR AND FILTER HOUSINGS: Self-locking M8 nut Order no. N 370 U-washer Order no. N 58 2 of each are required. Internal diameter Thread diameter Wall thickness Clamping bracket filter support for this Order number Order number

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Accessories Catalogue 2017/2018-15

BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 15 P-FILTER MONITORING/B-TIMER The filter cartridge change with the B-Timer is safe, easy and economical. The minicomputer counts the operating hours and reliably shows the cartridge service life. Clear signals are output when cartridges need to be changed or maintenance is due. The B-Timer can be fitted or retrofitted to all mobile BAUER compressors. Easiest possible installation – a screwdriver is all it takes. KOMPRE SSOREN TECHNICAL DATA ››monitoring: P21 and P31 purification systems for 200 bar and 300 bar in Compact Line, Profi Line...

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Accessories Catalogue 2017/2018-16

16 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN CO2 REMOVAL / AERO-GUARD FOR REDUCING THE CO2 CONTENT IN COMPRESSED BREATHING AIR. CO2 pollution is increasing steadily in our environment. BAUER compressors offer an efficient way to clean CO2 out of the breathing air. An ingenious bypass system passes the drawn-in air through the AERO-GUARD. Only about two thirds of the air flows through the filter cartridge, which adsorbs the CO2. In this way, the CO2 content is reduced to one third of the value in the drawn-in air – far below the strict limits of DIN 12021. At the same time, the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.