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2016 Balmar Catalog

2016 Balmar Catalog
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2016 Balmar Catalog

Product catalog summary
Introduction
Balmar is a prominent provider in the Recreational Marine Industry, specializing in DC charging products and battery monitors for over 30 years. The company is known for its innovative technology, expert technical service, and reliable products.
Product Offerings
  • Alternators: High-output, reliable alternators with patented Smart Ready designs.
  • Regulators: External multi-stage regulators for smart charging.
  • Pulley Conversion Kits: Patented Altmount kits for serpentine belt conversions.
  • Battery Monitors: Smartgauge™ for accurate battery monitoring.
Technical Support
Comprehensive technical support is provided for identifying, installing, and optimizing charging systems.
Quality and Development
  • Products are assembled and tested in an ISO 9000-certified factory.
  • Expansion of Altmount Pulley Conversion Kits.
  • Development of Smartgauge™ Battery Monitoring System for in-house manufacturing.
Charging System Selection Guide
A six-step process to select the best charging system: determine electrical load, identify battery bank technology and capacity, select alternator output, identify alternator mounting style, determine belt and pulley requirements, and select additional charging system options.
Key Features of Balmar Products
  • More charging amps at low and high RPM.
  • Faster and more complete charging.
  • Longer battery bank life and less fuel consumption.
  • Reliable charging components and accurate battery monitoring.
6-Series Alternators
Compact alternators available in 70A, 100A, 120A, and 150A versions, featuring Smart Ready Technology, dual fan cooling, and high airflow frame. Compliant with USCG Title 33, ISO, SAE, and CE standards.
AT-Series Alternators
Feature a hairpin-wound stator design for exceptional output and efficiency, available in 165A or 200A. Designed for large battery banks with dual fan cooling and high airflow frames.
AltMount Serpentine Pulley Conversion Kits
Facilitate the use of high power alternators by providing better power transfer, reduced vibration, and quieter motoring.
Smartgauge™ Battery Monitor
Provides advanced battery monitoring, displaying state-of-charge percentage and voltage without requiring a shunt. Self-calibrating and accurate within 5% after a few cycles.
Balmar Voltage Regulation Technology
Max Charge and ARS-5 Voltage Regulators ensure proper battery charging by dynamically monitoring battery condition and adjusting alternator control through a multi-stage charging process.
Voltage Regulation Technology Overview
Includes float voltage and calculated float stages, user-selectable preset battery programs, advanced programming modes, temperature sensing and control, and belt load management.
Balmar Voltage Regulators
  • Max Charge MC-614: Features 7 selectable programs, 15 Amp maximum field current.
  • Max Charge MC-624: Designed for 24 Volt applications with a 10 Amp maximum field current.
  • Max Charge MC-612-Dual: Controls two alternators on a single engine with dual temperature sensing.
  • ARS-5: Suitable for 6-Series alternators, with 5 selectable programs.
Single-Stage Regulators
Suitable for applications with nominal battery loads, offering adjustable target voltages.
Regulator Accessories
Include temperature sensor cables and spike protectors for system safety.
Digital Duo Charge (DDC-12/24)
A solid-state battery combiner for multi-bank charging, eliminating the need for isolators or manual switches.
Centerfielder II (CFII-12/24)
Balances charging in twin-engine applications, eliminating alternator chatter by unifying field current.
Large and Extra-Large Case Alternators
  • 94-Series, 94LY-Series, 95-Series: Designed for mid-duty cycles with extra heavy-duty windings and bi-directional cooling fans.
  • 97-Series, 97EHD-Series: Brushless design for heavy-duty cycles, suitable for large diesel applications.
  • 98-Series: Offers high efficiency with dual cooling fans and requires external voltage regulation.
Installation Hints
Emphasizes proper battery cable sizing and belt tensioning to ensure optimal performance and prevent damage.
Alternator Accessories
  • Belt Buddy Universal Adjustment Arm: Reduces installation time for alternators and belt tensioning.
  • Yanmar Installation Hardware Kits: Pre-matched kits for Yanmar engines to save time and reduce frustration.
  • Offshore Repair Kits: Provide commonly needed components for alternator repair.
  • Alternator Pulleys, Belts & Mounting Spacers: Available for different frame sizes.
Alternator Output Curves
Output is influenced by battery condition, wire size, engine horsepower, RPM, and temperatures. A chart shows output based on ambient and hot temperatures.
Alternator Dimensions
Detailed dimensions for various alternator models are provided.
Ordering Information
Instructions for ordering alternators and accessories are provided, with part numbers and descriptions.
Notes
Balmar reserves the right to make changes affecting alternator dimensions or specifications.
Pulley Kits Overview
Specifications for various pulley kits compatible with Yanmar, Universal, Volvo, and Westerbeke marine engines.
Warranty Information
Balmar offers a limited warranty covering defects in materials or workmanship for one year from the purchase date.
Warranty Resolution Process
  1. Contact Balmar Technical Support for troubleshooting.
  2. Download and complete the RMA Request from the Balmar website.
  3. Ship the product with the RMA number and purchase receipt to Balmar for evaluation.
Contact Information
For customer service and technical support, contact Balmar at +1 (360) 435-6100 or visit their website at www.balmar.net.
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Catalog excerpts

2016 Balmar Catalog-2

Balmar Knows How To Charge Your Batteries Balmar has been serving the Recreational Marine Industry for over 30 years. We supply DC Charging Products and Battery Monitors to help sailors and power boaters charge and monitor their batteries more efficiently. Balmar is recognized throughout the industry for its innovative technology, expert technical service and product reliability. We design and manufacture: • The highest output and most reliable alternators available in the Marine Industry, including our patented Smart Ready®Alternator designs. • External Multi-Stage Regulators which provide “smart...

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2016 Balmar Catalog-3

We Know How To Charge Your Batteries This is the essence of what Balmar Products provide. Alternator Power Curve Comparison 240 Amperage Output • More Charging Amps at Low RPM • More Charging Amps at High RPM • 30% Faster, More Complete Charging • Longer Battery Bank Life • Less Fuel Consumption • More Reliable Charging Components • More Accurate Battery Monitoring • Worry-Free Operation The following pages describe how we do it and how to specify a Balmar Charging System for your needs. Stock Alternators Stock “High-Output” Alternators Balmar 6-Series Balmar AT-Series Table of Contents Balmar...

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2016 Balmar Catalog-4

How to Select a Balmar Charging System There are numerous reasons to upgrade your charging system. Here are some common complaints: • I can’t keep my battery charged! • My current alternator does not keep up with my electrical requirements/load. • I don’t want to run my engine just to charge the batteries. • I don’t want to run my generator to charge the batteries when my engine is already running. • I’ve added several batteries to my house bank, but I don’t think they are being charged effectively. • I operate predominantly at idle speed, but my battery bank doesn’t charge at idle. • I keep...

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2016 Balmar Catalog-5

We Know How To Charge Your Batteries How to Select a Balmar Charging System Step 1: Determine Your Vessel’s Electrical Load Skip this step if you are confident in your house bank’s ability to service your existing vessel loads. Accurate load calculations require precise measurement of your vessel's equipment. Refer to equipment manuals for actual load ratings or consult with a qualified marine electrician to determine your actual needs. The chart at the right provides typical DC marine loads and an example of load calculations. Use this example to configure and calculate your vessel's electrical...

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2016 Balmar Catalog-6

How to Select a Balmar Charging System Step 3: Select Your Alternator Output Now that you know the battery bank technology and charging profile, you can choose an alternator output which will optimally charge your bank. The chart on the next page shows Balmar's most popular range of small-case, high-power alternator choices for your vessel, along with an appropriate multi-stage regulator and related temperature sensing cables. (Balmar provides a discount when you buy the package). For 70A – 120A requirements, choose a 6-Series Alternator Package. For 165A – 200A requirements, choose an AT-Series...

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2016 Balmar Catalog-7

We Know How To Charge Your Batteries How to Select a Balmar Charging System Step 5: Determine your Belt and Pulley Requirements ... Continued If the alternator output you have chosen exceeds the capability of your existing belt/pulley system, you can upgrade the pulley system using one of Balmar’s patented Altmount ®Pulley Conversion Kits. Refer to the chart on page 11 to find the applicable AltMount® Conversion Kit for your engine and alternator choice. Here are some additional rules-of-thumb to guide your choices: • Balmar 6-Series Alternators from 70A-100A can perform with a ½” Single Vee...

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2016 Balmar Catalog-8

Designed for Recreational Applications • • • • • • • • Balmar’s Top Selling Alternator Line 70A, 100A, 120A and 150A Versions Patented Smart Ready® Technology Dual Fan Cooling High Airflow Frame Maximum RPM: 12,000 USCG Title 33, ISO, SAE and CE Compliant Ideal for Modest Charging Upgrades Balmar 6-Series Alternators deliver high-output performance in a compact, small-case package and are available in all four common mounting configurations (see page 6). While all Balmar’s high-output alternators are designed and recommended for use with our multi-stage voltage regulators, the 6-Series Alternator...

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2016 Balmar Catalog-9

We Know How To Charge Your Batteries AT-Series Alternators Designed for Recreational Applications • 165A or 200A in a Small Case Package • Up to 125A at Idle Speeds • Patented Smart Ready®Technology • 25% More Efficient • Dual Fan Cooling, High Airflow Frame • Ideal for Large Battery Banks AT (“Advanced Technology”) Series Alternators from Balmar bring together the latest innovations in alternator design to deliver incredible charging power in a compact, Marine-friendly package. AT-Series Alternators feature a unique hairpin-wound stator design which uses densely wound square copper wire to generate...

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2016 Balmar Catalog-10

AltMount Serpentine Pulley Conversion Kits ® Balmar’s Patented AltMount® Serpentine Pulley Kits Facilitate the use of Balmar High Power Alternators • Better Power Transfer • Reduced Vibration and Belt Dust • Quieter Motoring Single Vee pulleys can only support alternator power loads (PTO) of up to 100A for 12V applications (45A for 24V applications). See the chart on page 6. A serpentine pulley provides greater surface contact between the belt and pulley, and thus can accommodate much higher PTO requirements. AltMount Pulley Kits are designed uniquely for each engine listed on the adjacent page,...

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2016 Balmar Catalog-11

We Know How To Charge Your Batteries New Lower Lower Pricing Pricing YANMAR 2 ND ALTERNATOR KITS (For Use with 95-Series Alternators Only) 48-YDA-4JH-A 48-YDA-4JH-B 48-YDA-4JH-C New AltMount Pulley Kits are constantly under development. If you do not see a kit for your engine, check the Balmar website at www.balmar.net or call our Technical Support line for the latest list of available kits. FORD LEHMAN SERPENTINE KITS Model 48-FSP-100 NANNI SERPENTINE PULLEY KITS Model 48-NSP-3.3 PERKINS SERPENTINE PULLEY KITS Model 48-PSP-410-A 48-PSP-6354 48-PSP-PR-A Engine Models 4107 4108 6.354 PRIMA VETUS...

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All Balmar catalogs and brochures

  1. 97-series

    3  Pages

  2. 95-series

    4  Pages

  3. AT-series

    4  Pages

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