AYRLITE® 2068

AYRLITE® 2068

AYRLITE® 2068

Product catalog summary
Description
AYRLITE 2068 is an aluminium honeycomb panel faced with non-decorative HPL laminate. It is designed to provide a lightweight substrate with high stiffness and strength for secondary bonding of veneers and other materials. The aluminium honeycomb core offers optimal mechanical properties and can carry shear loads at a lower weight compared to other core types.

Features
  • Complies with ISO 1182 for non-combustibility of the aluminium honeycomb core.
  • 6.35mm cell size aluminium honeycomb core.
  • Manufactured in thicknesses from 6mm to 75mm.
  • Meets MIL-C-7438 salt fog anti-corrosion performance.
  • Hot bonded adhesive process.
  • Available in a range of decorative finishes.
  • High stiffness and strength with low weight.
  • Easy to fabricate with a wide selection of anodised aluminium assembly extrusions.

Applications
  • Wall linings, doors, tables, furniture, partitions, cabinetry, internal modules (e.g., galleys, toilets), ceilings, and bulkheads.

Fabrication
AYRLITE 2068 can be cut and drilled with standard tools. Fabrication can be done using Ayres Composite Panels’ aluminium extrusions, cutters, and adhesives. Traditional methods like tongue-and-groove can also be used. A CD with assembly techniques is available.

Storage
Unbalanced exposure to moisture can cause bowing. To restore flatness, expose the concave face to the atmosphere overnight.

Safety
During cutting operations, avoid inhalation and eye contact with dust. Use protective equipment such as hearing protection and safety glasses. Wear gloves to avoid cuts and wash hands after work.

Physical and Mechanical Performance
Typical properties for 1mm decorative laminate faced panels:
Thickness (mm)Weight (Kg/m2)Long Beam Max Load (Newtons)Deflection at Max Load (inches)Flatwise Tensile (MPa)Flatwise Compression (MPa)
103.4825331.22.6
203.91924161.22.6
304.53188131.22.6


Availability
Standard dimensions are 2400 x 1200mm, with panel thickness made to order, starting from 6mm.

Contact Information
Ayres Composite Panels Pty Ltd, Australia Head Office and Manufacturing, 25-27 Clune Street, Bayswater WA 6053, Australia. Tel: +61 (0) 8 9279 3426, Fax: +61 (0) 8 9279 6192, Email: [email protected]. USA Office and Manufacturing, 5460 Business Parkway, Theodore Alabama 36582, USA. Tel: +1 251-653-0700, Fax: +1 251-653-7701, Email: [email protected]. Europe Office (Belgium), Tel: +32 (0) 87 891245, Fax: +32 (0) 87 891246, Email: [email protected].
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Catalog excerpts

AYRLITE® 2068-1

Non-Decorative Faced, Aluminium Honeycomb Panel ^^^r Lightweight Panel Systems DATA SHEET Issue 1 AYRLITE 2068 is an aluminium honeycomb panel faced with non-decorative HPL laminate. Panels are produced with the same colour/finish laminate to both faces to ensure panel flatness. AYRLITE 2068 is specifically designed to provide a lightweight panel substrate with high stiffness and strength, for the secondary bonding of veneers and other finishing materials. Strain-hardened hexagonal cell aluminium honeycomb has optimum mechanical properties and is able to carry shear loads at significantly lower weight than foams or other core types. of aluminium honeycomb core. • 6.35mm cell size, aluminium honeycomb • Panels are manufactured to any thickness, • Aluminium honeycomb core meets the anti-corrosion performance. • Hot bonded adhesive process. • Range of decorative finishes available. • High stiffness and strength. • Wide selection of anodised aluminium assembly extrusions available. Internal modules eg. galleys, toilets, etc. AYRLITE 2068 can be easily cut and drilled with standard tools, such as circular saws, routers etc. Components or complete interiors can be fabricated using Ayres Composite Panels' aluminium extrusions, cutters and polyurethane paste adhesives. Traditional tongue-and-groove (mortice and tenon) methods can also be used. A CD is available, showing assembly techniques (contact Ayres Composite Panels for details). NOTE: Unbalanced exposure of the panel faces to ambient moisture levels during transport and storage can induce bow in some panels; typically the top and/or bottom panel of a pack. To restore moisture balance and flatness, simply expose the concave face to the atmosphere

 Open the catalog to page 1
AYRLITE® 2068-2

Non-Decorative Faced, Aluminium Honeycomb Panel ^^^r Lightweight Panel Systems Physical and Mechanical Performance Typical room temperature properties for 1mm decorative laminate faced panels. Mechanical test procedures to MIL-STD-401 Standard Dimensions Panel Thicknesss Made to order, minimum thickness 6mm As with cutting operations on most materials, avoid inhalation and eye contact with machining dust. Wear protective equipment such as hearing protection and safety glasses during any cutting operations. Use machine guards. Wear gloves to avoid cuts. Wash hands before eating, drinking or smoking...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.