Plywood Faced, Aluminium Honeycomb Panel DATA SHEET Issue 2 AYRLITE 2041 is an aluminium honeycomb panel faced with exterior grade plywood. Strain-hardened hexagonal cell aluminium honeycomb has optimum mechanical properties and is able to carry shear loads at significantly lower weight than foams or other core types. of aluminium honeycomb core. • 6.35mm cell size, aluminium honeycomb • Aluminium honeycomb core meets the anti-corrosion performance. • Exterior grade plywood face sheets (1.5mm minimum thickness). Various thicknesses of plywood are available, but the same thickness must be used on both sides of the panel to maintain flatness. • Suitable for veneer application, painting or secondary bonding with decorative laminates. • High stiffness and strength. • Wide selection of anodised aluminium assembly extrusions available. • Wall linings. ^^^^r ^ Lightweight Panel Systems • Internal modules eg. galleys, toilets, etc. AYRLITE 2041 can be easily cut and drilled with standard tools, such as circular saws, routers etc. Components or complete interiors can be fabricated using Ayres Composite Panels aluminium extrusions, cutters and polyurethane paste adhesives. Traditional tongue-and-groove (mortice and tenon) methods can also be used. A CD is available, showing assembly techniques (contact Ayres Composite Panels for details). NOTE: Unbalanced exposure of the panel faces to ambient moisture levels during transport and storage can induce bow in some panels; typically the top and/or bottom panel of a pack. To restore moisture balance and flatness, simply expose the concave face to the atmosphere

Plywood Faced, Aluminium Honeycomb Panel Lightweight Panel Systems Physical and Mechanical Performance Typical room temperature properties for 1.5mm plywood faced panels. Mechanical test procedures to MIL -STD-401 Standard Dimensions Panel Thickness Made to order, minimum thickness 6mm As with cutting operations on most materials, avoid inhalation and eye contact with machining dust. Wear protective equipment such as hearing protection and safety glasses during any cutting operations. Use machine guards. Wear gloves to avoid cuts. Wash hands before eating, drinking or smoking and after finishing...