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PureBilge

PureBilge
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PureBilge

Product catalog summary
Summary
The Alfa Laval PureBilge system is a centrifugal separation system designed for treating bilge water on ships and land-based power plants. It reduces oil content in bilge water to less than 5 ppm, meeting international regulations. The system operates at flow rates up to 5,000 liters per hour and is approved by the IMO and U.S. Coast Guard.
The Alfa Laval PureBilge System
Overview: PureBilge is a modular, easy-to-install system that does not require large holding tanks, thus increasing payload capacity. It operates efficiently under various conditions and reduces operating costs by eliminating the need for chemicals or filters.
System Benefits: The system is compact, flexible, and easy to operate with automated controls. It offers low maintenance, continuous operation, and is designed to withstand rough conditions.
Technical Data: The system requires a three-phase power supply, consumes 12 kW, and has specific requirements for instrument air, operating water, and cooling water.
Towards Cleaner Oceans
Bilge water, a mixture of water and mechanical fluids, must be treated to meet international environmental regulations. Efficient treatment minimizes environmental impact and reduces waste disposal costs.
Bilge Water Legislation: International laws prohibit the disposal of untreated bilge water. The IMO resolution MEPC 107(49) specifies equipment approval standards, which PureBilge meets.
Stable Emulsions in Bilge Water
Emulsions and Suspensions: Emulsions are mixtures of immiscible liquids, while suspensions involve solid particles in a liquid. Stabilizers, such as surfactants, make separation challenging, requiring high centrifugal force.
Chemical Usage: Chemicals used onboard, like detergents and oil additives, contribute to emulsion stabilization, complicating bilge water treatment.
Equipment
Capacities and Operating Principle: The system is designed for high-capacity operation with minimal maintenance. It includes components like feed pumps and dosing pumps.
Optional Components: Additional features can be integrated for enhanced functionality.
Flow Diagram and Retrofitting
The document includes a flow diagram illustrating the system's operation and guidelines for retrofitting existing systems.
Documentation and Support
PureBilge is supported by comprehensive documentation, classification society approvals, and a global service network for spare parts and technical support.
Introduction
The document discusses the challenges and solutions related to the separation of stable emulsions and suspensions in bilge water treatment, emphasizing the importance of using environmentally friendly and non-toxic detergents to enhance separation efficiency and prevent equipment malfunction.
Separation Performance
Stable emulsions and suspensions in bilge water pose significant challenges for separation efficiency. Conventional technologies often fail to separate oil below 15 ppm or remove suspended colloidal particles, leading to equipment issues. Understanding the formation and breakdown of stable emulsions is crucial for efficient separation using centrifugal bilge water treatment systems.
Mechanisms for Emulsion Breakdown
Emulsion destabilization occurs through coalescence and flocculation. Coalescence involves droplets merging into larger ones, aided by centrifugal force, elevated temperature, and chemical demulsifiers. Flocculation involves particle aggregation, promoted by centrifugal force, high alkaline pH, and chemical flocculants.
Factors Affecting Separation Efficiency
Centrifugal separation relies on density differences among emulsion components. Stokes’ Law describes sedimentation velocity, which increases with droplet size and decreases with viscosity. Centrifugal force in a centrifuge enhances separation efficiency, even for small droplets and particles.
Alfa Laval PureBilge System
The PureBilge system efficiently separates bilge water using a high-speed centrifugal separator. It includes components like a pump unit, strainer, heat exchanger, and oil-in-water monitor. The system operates with a feed pump, heat exchanger, and centrifugal separator, ensuring continuous processing and discharge of separated oil and solids.
System Components
The system comprises a pump unit with variable speed control, a strainer for large particles, a shell-and-tube heat exchanger, and a high-speed centrifuge. The patented Alfa Laval XLrator improves separation efficiency by minimizing shearing and foaming.
Control and Monitoring
The EPC 60 Bilge process controller automates monitoring and control, ensuring optimal performance. It features a digital display, push buttons for control, and an overboard control button for safe discharge. The system can be set to discharge at lower ppm levels for environmentally sensitive areas.
Optional Equipment
Optional equipment includes a 5 ppm certificate with a polishing filter for enhanced performance and a heat recovery option using a Plate Heat Exchanger to save energy.
Overview: The document provides a detailed description of the Alfa Laval PureBilge system, which is designed for efficient bilge water treatment on ships. It highlights various components, optional features, and operational procedures to ensure optimal performance and compliance with environmental standards.
Key Components and Features:
  • SafetyBox: Offers mechanical protection for the oil-in-water monitor and sampling line.
  • Flow Meter: An optional electromagnetic flow meter for accurate flow measurement, maintenance-free and pre-calibrated.
  • Electric Heater: Optional for installations without steam or thermal oil, reducing power consumption by over 40%.
  • Sludge Removal Kit (SRK): Optional kit for installations where sludge tank placement is challenging.
  • Cleaning-In-Place Unit: Optional unit for cleaning the system without dismantling, reducing downtime and maintenance.
  • Chemical Dosing Unit: Optional for handling emulsified oil and suspended colloids under extreme conditions.
  • Automatic Self-Cleaning Filter: Recommended for high solids or fiber content in feed water to prevent clogging.
  • Remote Control and Monitoring: Allows operation and supervision via Ethernet or Modbus, with standard alarm functions.
Operational Procedures:
  • Flow Diagram: Describes the process flow from bilge water settling tank to separation and discharge, including components like feed pump, pressure transmitters, strainer, pre-heater, and centrifugal separator.
  • Separation Process: Utilizes a high-speed centrifugal separator to remove oil and particles, with continuous monitoring of oil content.
Documentation and Support:
  • Comprehensive documentation is provided, including safety instructions, system description, operating instructions, and spare parts catalogue.
  • Alfa Laval ensures compliance with major classification societies and offers global technical service, training, and support.
Additional Information: Alfa Laval is a leading supplier of marine equipment, offering solutions for fuel conditioning, separation, heating, cooling, and more. The company emphasizes efficient, reliable, and environmentally friendly solutions.
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Catalog excerpts

PureBilge-1

PureBilge Technical information for bilge water treatment

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PureBilge-3

The PureBilge system from Alfa Laval is a reliable fully automated, single-stage centrifugal separation system to clean oily wastewater onboard vessels at sea and at land-based power plants. 3 Summary 4 The Alfa Laval PureBilge system Overview System benefits Technical data Dimensions 6 Towards cleaner oceans What is bilge water? Bilge water legislation 8 Stable emulsions in bilge water What are emulsions and suspensions? Chemical usage aids stabilization Effect on separation performance Mechanisms for emulsion breakdown 10 Equipment Capacities Operating principle Components in the system 13...

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PureBilge-4

Alfa Laval EcoStream Photo: Cunard Line 2 Alfa Laval Marine & Diesel Equipment

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PureBilge-5

Alfa Laval PureBilge Summary Bilge water must be treated to reduce the oil content to levels that meet i nter ational regulations for release into the environment. This is critical to keep n the world’s oceans and their vast marine ecosystems healthy and productive. The Alfa Laval PureBilge system is a centrifugal separation system for bilge water treatment that is approved by the International Maritime Organization (IMO) and the U.S. Coast Guard. This system is able to reduce the oil-in-water content of bilge water to less than 5 parts per million (ppm). It operates at flow rates of up to 5...

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PureBilge-6

Alfa Laval PureBilge The Alfa Laval PureBilge system Cleaning of bilge water poses distinct challenges. Not only does the composition and flow of bilge water constantly change, making continuous and efficient treatment difficult, but treatment onboard also presents another set of constraints. Alfa Laval PureBilge Treatment methods must meet individual ship requirements and demands for safety, reliability, compactness, utomation, a low maintenance and the ability to withstand rough weather conditions. In addition, performance of the treatment ystem s can vary depending on the oil content and the...

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PureBilge-7

Alfa Laval PureBilge PureBilge is easy to install. It does not require large bilge water holding tanks, which increases payload capacity. Compared to conventional bilge water systems, PureBilge significantly reduces operating costs because no chemicals or filters are required and maintenance requirements are low. PureBilge enables cleaning of bilge water under a wide range of real operating conditions. It is certified according to the Marine Environment Protection Committee Resolution, MEPC 107(49), of the International Maritime Organization (IMO), MED 96/98/EC and USCG document 46 CFR 106.050....

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PureBilge-8

Alfa Laval PureBilge Towards cleaner oceans Bilge water generated onboard ships is a major environmental concern for the shipping industry. Regardless of its source, bilge water must be treated to reduce the oil content to levels that meet international regulations for release into the environment. This is critical to keeping the world’s oceans and their vast marine ecosystems healthy and productive. What is bilge water? Bilge water collects in a ship’s bilge wells, which are located in the lowermost part of the vessel just above the hull. The wells receive water and mechanical fluids from operational...

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PureBilge-9

Alfa Laval PureBilge Bilge water composition. Fresh water Seawater Heavy fuel oil Lube oil Hydraulic oil foresee. The first category includes water from the separator sludge tank and water from cleaning activities in the ship’s engine room. The second category may include soot water, leakage and incident spills from tanks and machinery spaces. Bilge water is thus composed of a mixture of water, detergents and other chemicals, fuel oil, lubricating oil, hydraulic oil, cat fines, oil additives, soot and dirt. This mixture is collected in the bilge water holding tank, which generally is maintained...

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PureBilge-10

Alfa Laval PureBilge Stable emulsions in bilge water Separation of oil and particles from bilge water is becoming increasingly c hallenging, due to the presence of stable emulsions and suspensions. Emulsion and suspension formation and stability are of major concern in the context of bilge water treatment. What are emulsions and suspensions? By definition, an emulsion is a mixture of two immiscible liquids An oil-in-water emulsion consists of small oil droplets . dispersed in a continuous water phase. A suspension is a mixture in which solid particles are dispersed in the con tinuous water phase....

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PureBilge-11

Alfa Laval PureBilge High centrifugal force in the s eparator ontributes c to oalescence and c flocculation, which aid emulsion breakdown. Mechanisms for emulsion breakdown There are different mechanisms for emulsion destabilization and breakdown, including coalescence and flocculation. • Coalescence is a process where two or more droplets collide resulting in the formation of one larger droplet. , The patented Alfa Laval XLrator g ently ccelerates bilge water into a the separator bowl with minimal shearing and foaming. This greatly improves separation fficiency e by preventing the splitting...

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PureBilge-12

Alfa Laval PureBilge Equipment Environmental protection requires reliability. This is how Alfa Laval has met the bilge water treatment challenge. Capacities PureBilge is available in two standard versions: PureBilge 2515: 2 500 l/h, 15 ppm PureBilge 5015: 5 000 l/h, 15 ppm Operating principle A feed pump with variable frequency drive control directs oily water from the bilge water settling tank or equivalent to the system. Bilge water then passes through a strainer which traps large particles from the fluid before entering a heat exchanger, which raises the fluid temperature to required levels,...

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PureBilge-13

Alfa Laval PureBilge The disc-stack design provides the maximum surface area possible for separation. Specially designed concentrator d istribution holes and caulk configuration further optimize separation efficiency. A speed sensor and an optional vibration sensor monitor the mechani al status of the separator. c Oil-in-water monitor The in-line unit monitors the oil content of separated bilge water in compliance with IMO Resolution MEPC 107(49). It is capable of monitoring oil content from zero to 40 ppm at sample temperatures of up to 70°C. To minimize response time, the isokinetic sampling...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.