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Deckhouse for Alfa Laval PureBallast 3 Ex

Deckhouse for Alfa Laval PureBallast 3 Ex

Deckhouse for Alfa Laval PureBallast 3 Ex

Product catalog summary
Introduction
Alfa Laval has developed standardized deckhouses designed to accommodate the PureBallast 3 Ex ballast water treatment systems. These deckhouses are pre-assembled, including the PureBallast 3 Ex system and all necessary piping, facilitating easy integration into tankers.
Application
The deckhouse solution is particularly beneficial for tankers using submersible pumps, such as Framo pumps, which eliminate the need for a pump room and maximize cargo space. The deckhouse provides a viable installation option when internal space is limited or unavailable.
Benefits
  • Pre-assembled system in a standardized deckhouse.
  • Constructed with marine-approved steel (Grade A with 3.2 certificates).
  • Integrated HVAC for climate regulation.
  • DNV-GL type approval for both the deckhouse and treatment system.
  • Transportable in a pallet-wide high cube container.
  • Supported by Alfa Laval’s global service network.
Configuration
The deckhouse contains the flow-related components of the PureBallast 3 Ex system, such as the UV reactor, filter, and CIP unit. The lamp drive cabinet and control cabinet are installed outside the deckhouse in the vessel’s safe zone.
Safety Classification
All components and wiring within the deckhouse are classified for hazardous areas according to IEC 60079 standards, suitable for Zone 1, Explosion group IIC, and Temperature class T4 (135°).
Type Approval
The deckhouse configuration, including the PureBallast 3 Ex system, is type approved by DNV-GL.
Deckhouse Construction
  • Side, front, and aft: 8 mm coated steel, Grade A with 3.2 certificates.
  • Top and bottom: 5 mm coated steel, Grade A with 3.2 certificates.
  • Insulation: 50 mm for walls and ceiling.
Scope of Supply
  • HVAC system with an electrically driven ventilation fan and heater.
  • Exterior and interior lighting with marine-type lamps and Ex-approved fluorescent lamps.
  • Fire detection system with heat and smoke detectors connected to the vessel’s system.
  • Alarm system with a general vessel alarm siren and digital output.
Dimensions and Weight
  • PureBallast 3 Ex 2000/1500: 7867 x 2305 x 2565 mm, weight ± 13000 kg.
  • PureBallast 3 Ex 1000/750/600/500: 5467 x 2305 x 2565 mm, weight ± 10000 kg.
  • PureBallast 3 Ex 300/250: 2750 x 2300 x 2260 mm, weight ± 5500 kg.
Contact Information
For up-to-date contact details, visit Alfa Laval’s website at www.alfalaval.com.
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Catalog excerpts

Deckhouse for Alfa Laval PureBallast 3 Ex-1

Alfa Laval has developed standard deckhouses to fit Alfa Laval PureBallast 3 Ex ballast water treatment systems. Each deckhouse is delivered as a pre-assembled solution, including the PureBallast 3 Ex system and all piping inside the deckhouse, for easy integration into the vessel. For PureBallast 3 Ex system details, please refer to the Alfa Laval PureBallast 3 product leaflet. Application A large portion of the world’s tanker fleet uses submersible pumps, e.g. Framo pumps or the equivalent, to eliminate the need for a pump room and maximize space for the transport of product. This poses challenges when installing a ballast water treatment system, as it means there is no internal space available. A deckhouse for PureBallast 3 Ex offers a solution when the pump room is lacking or offers too little space for the installation. Benefits • Pre-assembled PureBallast 3 Ex system in standardized deckhouse • Durable construction with marine-approved steel (Grade A with 3.2 certificates) • Climate regulation through integrated HVAC • DNV-GL type approval covering both deckhouse and treatment system • Possibility to transport the deckhouse in a pallet-wide high cube container (40’/20’/10’) • Full backing from Alfa Laval’s global service organization Configuration The flow-related components of the PureBallast 3 Ex system (UV reactor, filter and CIP unit) are contained within the deckhouse, while the lamp drive cabinet and control cabinet are installed outside the deckhouse and within the vessel’s safe zone. Safety classification All components and wiring inside the deckhouse are classified for use in hazardous areas in accordance with the IEC 60079 series of standards: • Zone 1 • Explosion group IIC • Temperature class T4 (135°) Type approval The standard deckhouse configuration, including the PureBallast 3 Ex system, is type approved by DNV

 Open the catalog to page 1
Deckhouse for Alfa Laval PureBallast 3 Ex-2

Deckhouse construction Side, front and aft: 8 mm coated steel, Grade A with 3.2 certificates Top and bottom: 5 mm coated steel, Grade A with 3.2 certificates Insulation: 50 mm, walls and ceiling Scope The standard deckhouse scope of supply includes the following: • Deckhouse HVAC - Electrically driven ventilation fan - Heater • Exterior lighting - Waterproof, seawater-resistant marine-type lamps • Interior lighting - 230 V fluorescent lamps with Ex approval - 24 V emergency lights integrated into the standard lamp units • Fire detection installation - System of heat and smoke detectors installed within...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.