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Alfa Laval PureBallast 3 Compact Flex

Alfa Laval PureBallast 3 Compact Flex

Alfa Laval PureBallast 3 Compact Flex

Product catalog summary
Overview
Alfa Laval PureBallast 3 Compact Flex is an automated inline treatment solution for the biological disinfection of ballast water, operating without chemicals. It combines initial filtration with enhanced UV treatment to remove organisms according to stipulated limits. The system is designed for simple, plug-and-play installation, offering space savings of up to 20% compared to PureBallast 3 Std.
Specifications
The system is type approved by IMO and the U.S. Coast Guard (USCG) for ballast water treatment in fresh, brackish, and marine waters, with flow capacities ranging from 32 to 1000 m3/h. It features an enhanced UV reactor with synthetic quartz lamp sleeves for optimal UV dosage and low energy consumption.
Benefits
  • Superior Performance: Effective in any water type, including low-clarity waters, with full-flow treatment possible at UV transmittance as low as 42%.
  • Ease of Use: Fully enclosed and automated, requiring no manual intervention.
  • Effective Power Management: Minimizes energy consumption with automatic power management.
  • Flexible Construction: Offers minimized footprint and high flexibility, ideal for retrofits.
  • Chemical-Free Operation: Meets disinfection requirements without chemicals.
  • Worldwide Support: Comprehensive support and services from Alfa Laval.
System Components
  • UV Reactor: Enhanced UV treatment with flow-optimized interior and synthetic quartz lamp sleeves.
  • Filter: Blocks larger organisms and reduces sediment, cleaned via automatic backflushing.
  • Lamp Drive Cabinet (LDC): Required for flows above 300 m3/h, can be placed up to 30 m away.
  • Compact Cleaning-In-Place (CIP) Unit: Automatic cycle using non-toxic cleaning solution.
  • Auxiliary Equipment: Includes backflush pumps, sampling points, and remote control panels.
Operation and Maintenance
  • Ballasting and Deballasting: Fully automated processes with filtration and UV disinfection stages.
  • Maintenance Intervals: Annual filter inspection, lamp replacement after 3000 hours, and CIP fluid replacement every 3–12 months.
  • Support Services: Commissioning, technical services, and onboard training available.
Technical Data
  • Power Supply: 400–440 VAC, 50/60 Hz.
  • Working Pressure: Max 6 bar (up to 10 bar optional).
  • Power Consumption: Varies by reactor size, with ramp-up capabilities for low-clarity water.
Type Approvals
  • IMO and USCG: Systems are IMO type approved and can be upgraded for USCG type approval.
Contact Information
For more details, visit Alfa Laval's website at www.alfalaval.com.
See more

Catalog excerpts

Alfa Laval PureBallast 3 Compact Flex-1

Alfa Laval PureBallast 3 Compact Flex Ballast water treatment system with full installation flexibility and minimal footprint Now in its third generation, Alfa Laval PureBallast is an automated inline treatment solution for the biological disinfection of ballast water. Operating without chemicals, it combines initial filtration with an enhanced form of UV treatment to remove organisms in accordance with stipulated limits. Application Type approved by IMO and the U.S. Coast Guard (USCG), PureBallast 3 Compact Flex is designed for ballast water treatment in all types of water – fresh, brackish and marine – and is available for flows of 32–1000 m3/h.* The main component of the modular system is an enhanced UV reactor in which disinfection treatment occurs. The special design of the reactor’s synthetic quartz lamp sleeves supports transmission of a broader wavelength spectrum, providing more UV light during disinfection. Combined with the reactor’s internal design, this ensures optimal UV dosage and low energy consumption. Due to its enhanced UV technology and power ramp-up capabilities, PureBallast 3 Compact Flex provides unmatched biological disinfection performance in low-clarity waters. When operating in IMO-regulated waters, full-flow treatment is possible where the UV transmittance is as low as 42%. This leaflet covers PureBallast 3 Compact Flex, a system of loose components, designed for simple, plug-and-play installation where space is vital. The system offers space savings of up to 20% compared to PureBallast 3 Std. * Larger capacities are possible with PureBallast 3 Std, which can be configured for flows up to 3000 m3/h with a single system or even higher with multiple systems (see separate le

 Open the catalog to page 1
Alfa Laval PureBallast 3 Compact Flex-2

Benefits • Superior performance in any waters PureBallast 3 Compact Flex offers unmatched biological disinfection performance in any type of water: fresh, brackish or marine. This includes water in liquid form at frigid temperatures. In addition, the system excels in low-clarity water conditions. When operating in IMO-regulated waters, it performs at full flow where the UV transmittance is as low as 42%. • Ease of use PureBallast 3 Compact Flex is fully enclosed, fully automated and thoroughly integrated with the ballast water system. It requires no manual intervention. • Effective power management...

 Open the catalog to page 2
Alfa Laval PureBallast 3 Compact Flex-3

Treatment components Biological disinfection comprises an initial filtration stage followed by enhanced UV treatment in a specially designed reactor. Both stages are integrated into the ballast water piping as inline components. • Filter The filter is used during ballasting operations to block the intake of larger organisms and reduce sediment in the ballast water tanks. Bypassed during deballasting, the filter is cleaned via automatic backflushing using a small portion of the system flow. This not only improves backflushing efficiency, but also increases overall filter effectiveness by producing...

 Open the catalog to page 3
Alfa Laval PureBallast 3 Compact Flex-4

Operating sequence • Ballasting The ballast water treatment process is fully automated. When initiated, the system undergoes a brief startup sequence. When ballasting begins, the incoming ballast water first passes through the filter stage. This removes any larger organisms and particles, which improves the quality of the water for treatment. The filter stage is of benefit for operation in cloudy coastal waters and fresh water. After filtration the water continues through the reactor stage, where it is disinfected by means of enhanced UV before entering the ballast water tanks. Once ballasting...

 Open the catalog to page 4
Alfa Laval PureBallast 3 Compact Flex-5

PureBallast 3 Compact Flex Power consumption, 170 m3/h reactor 11 kW (20 kW at full ramp-up*) Power consumption, 300 m3/h reactor 17 kW (32 kW at full ramp-up*) Power consumption, 600 m3/h reactor 33 kW (63 kW at full ramp-up*) Power consumption, 1000 m3/h reactor 52 kW (100 kW at full ramp-up*) * Power consumption can be increased to handle low-clarity water with low UV transmittance. Power supply: 400-440 VAC, 50/60 Hz Working pressure: Max 6 bar (up to 10 bar optional) Capacity range (flow in m3/h) PureBallast 3 Compact Flex 32* 85 135 170 250...

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Alfa Laval PureBallast 3 Compact Flex-6

Alfa Laval is a leading global provider of specialized products and engineering solutions. Our equipment, systems and services are dedicated to helping customers to optimize the performance of their processes. Time and time again. We help our customers to heat, cool, separate and transport products such as oil, water, chemicals, beverages, foodstuffs, starch and pharmaceuticals. Our worldwide organization works closely with customers in almost 100 countries to help them stay ahead. Alfa Laval reserves the right to change specifications without prior notification. How to contact Alfa Laval Up-to-date...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.