1. Catalogs
  2. Alfa Laval Mid Europe
  3. Advanced Cooling System
video corpo

Advanced Cooling System

Advanced Cooling System

Advanced Cooling System

Product catalog summary
Introduction
The document discusses the Advanced Cooling System (ACS) for marine gas oil, developed by Alfa Laval, in response to stricter fuel oil regulations by the International Maritime Organization. These regulations necessitate the switch from heavy fuel oils (HFO) to low-sulphur distillate fuel oils in designated Emission Control Areas.

Challenges and Solutions
Switching from HFO to light fuel oils presents challenges such as fuel viscosity, lubricity, and combustion quality. The ACS addresses these by providing a reliable, automatic cooling system that maintains fuel viscosity within engine manufacturer limits.

Features and Benefits
  • Compliance: ACS supports automated fuel changeover procedures, handling up to three different fuels, and allows direct and intermediate changeover procedures.
  • Safety: The system controls fuel temperature and viscosity to prevent thermal shock and viscosity drops.
  • Integration: ACS integrates seamlessly with the Alfa Laval Fuel Conditioning Module (FCM) and other booster systems.
  • Automation: Fully automated with remote control capabilities and customizable changeover procedures.
  • Versatility: Optional chiller units and tailor-made versions are available.

Key Components
  • ACS Cooler: Utilizes a heat exchanger with fresh or seawater as cooling media.
  • Mixing Valve: Regulates fuel temperature with precise control.
  • Temperature Transmitter: Provides fuel temperature data to the ACS control unit.
  • Changeover Valves: Three-way valves manage fuel supply and cooling processes.
  • Control System: Offers various levels of remote control, including Modbus for full automation.
  • Modularized Assembly: Compact, skid-mounted unit for easy installation.
  • Chiller Unit: Available with integrated start/stop function.

Operating Principle
The ACS operates based on temperature set points and viscosity control. It manages the changeover from HFO to MGO and vice versa by gradually adjusting valves and controlling heating/cooling phases to ensure safe transitions without thermal shock.

Technical Data
  • Cooling media options include fresh water, seawater, chilled water, and glycol water.
  • Module sizes and weights vary, with capacities up to 285 kW.
  • Main supply voltage is 1-phase, 110/230 V, with a frequency of 50 or 60 Hz.
  • Maximum oil pressure is 16 bar, and maximum oil temperature is 160°C.

Conclusion
The ACS by Alfa Laval provides a comprehensive solution for managing fuel changeovers in marine vessels, ensuring compliance with new regulations while maintaining operational safety and efficiency.
See more

Catalog excerpts

Advanced Cooling System-1

Advanced Cooling System Fuel cooling system for marine gas oil Stricter fuel oil regulations imposed by the International Maritime Organization and national and regional authorities call for ships to change over from heavy fuel oils (HFO) to low-sulphur distillate fuel oils in designated Emission Control Switching over from HFO to light fuel poses operational challenges, including fuel viscosity, lubricity and combustion quality. Ship owners and operators must therefore modify fuel oil systems onboard new and existing ships to ensure the protection of fuel oil injection components. Cooling units are required to reduce the temperature of low- sulphur marine gas oil in order to supply a proper fuel to the Advanced Cooling System from Alfa Laval The Advanced Cooling System (ACS) is a reliable, fully auto- matic fuel cooling system that facilitates fuel oil changeover while maintaining fuel viscosity within the limits set by engine Inside the high-pressure stage of fuel conditioning, the ACS replaces the heating phase with a cooling phase, in order to keep the distillate fuel temperature low and ensure the proper The ACS can integrate the Alfa Laval Fuel Conditioning Module (FCM) as well as any other booster system, on new buildings or ships in operation. ■ Compliance with new fuel regulations ACS allows the ■ Achieve easy and full automated fuel changeover ■ Handle up to 3 different fuels ■ Perform direct (HFO to MGO) and intermediate (HFO to MDO to MGO) fuel changeover procedure ACS provides cutting edge control of variation in fuel temperature and viscosity. This makes possible to achieve safe fuel changeover procedures by avoiding any thermal shock and any drop in fuel viscosity. ■ Seamless communication between ACS and FCM for automatic and reliable fuel changeover procedures ■ Full compatibility of ACS with any fuel conditioning module, even from other suppliers ■ ACS is fully automated and easy to operate ■ Possibility of full process control from remote panel ■ Full changeover procedure customization by controlling ■ Optional chiller unit available for the supply of proper ■ Possibility to develop ACS tailor made versions on

 Open the catalog to page 1
Advanced Cooling System-2

Key components The ACS scope of supply includes everything needed, with the exception of pipes and cables, to construct a complete fuel cooling system for newbuildings or to retrofit fuel supply systems on existing vessels. ontrol system C ACS operation is steered and monitored by a control panel, and can be equipped for different levels of remote control: Basic – free contacts (only alarms and readings) xtended – free contacts (change over start up and E alarms and temperature readings) odbus – full remote control through onboard M automation system ­ CS Cooler A The ACS is equipped with a heat...

 Open the catalog to page 2
Advanced Cooling System-3

Operating principle The ACS operation is based on temperature adjustable s p ­ et­ oint and viscosity control operated by FCM viscosity sensor. hangeover from HFO to MGO C To initiate the switch from HFO to MGO, the system gradually shifts the changeover valve (V1) from HFO position to MGO position and reduces the heating power in order to control fuel viscosity. The combination of the valve movement and continuous control of heating power ensures a safe and gradual changeover without the risk of thermal shock. Once the programmable set point temperature has been obtained, the ACS shifts the...

 Open the catalog to page 3

All Alfa Laval Mid Europe catalogs and brochures

  1. i-40D

    4  Pages

  2. PureBilge

    20  Pages

  3. F-152

    4  Pages

  4. PureNOx Prime

    4  Pages

  5. LPG carriers

    2  Pages

  6. LNG carriers

    2  Pages

  7. PureNOx

    2  Pages

  8. Aalborg TFO

    10  Pages

  9. Aalborg OC

    2  Pages

  10. Aalborg D

    2  Pages

  11. Aalborg KBE

    2  Pages

  12. Compabloc

    4  Pages

  13. Alfa-V ACV

    2  Pages

  14. PureSOx

    16  Pages

  15. PureDry

    4  Pages

  16. AlfaDisc

    2  Pages

  17. MIB 303

    4  Pages

  18. Here30_ENG.pdf

    36  Pages

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.