Purification system

Purification system
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Purification system

Product catalog summary
Introduction
Coltri Compressors has been a leader in designing and manufacturing purification systems for breathing air since 1963. Known for its commitment to research and development, the company uses advanced technologies to produce reliable and efficient products for various applications, including industry, firefighting, racing, paintball, PCP, and diving.
Manufacturing and Quality Assurance
Coltri designs and engineers all components of its pump units in-house, ensuring high precision and quality. The company uses advanced machinery and adheres to rigorous quality standards, achieving internationally recognized certifications.
International Standards for Breathing Air
Coltri's purification systems comply with European (BS EN 12021:2014) and American (OSHA Grade D) standards for breathing air. Key parameters include oxygen, carbon dioxide, carbon monoxide, oil, and water/humidity levels, with specific limits for each region.
Purification Systems
ECO-FILTER: Operating pressure of 232 bar / 330 bar, max 360 bar, with a processable air capacity of 210 m3. Uses a special filter cartridge with HOPCALITE CO CATALYST.
MAXIFILTER: Operating pressure of 250 bar / 330 bar / 360 bar, max 420 bar, with a processable air capacity of 890 m3.
HYPERFILTER: Operating pressure of 250 bar / 330 bar / 360 bar, max 420 bar, with a processable air capacity of 3,050 m3.
MEGAFILTER: Operating pressure of 250 bar / 330 bar / 360 bar, max 420 bar, with a processable air capacity of 4,575 m3.
Filter Composition and Function
Each system includes a body, caps, O-rings, cartridges, and filtering materials like activated carbon and molecular sieves to purify air by removing contaminants such as CO, CO2, oil, and water.
Cost Analysis
The document provides a cost analysis for managing filter systems, highlighting the economic benefits of using the Tornado refrigerator and refurbished cartridges.
Conclusion
Coltri Compressors continues to innovate in air purification, providing high-quality systems that meet international standards for a wide range of applications.
Overview
The document is a technical catalogue for purification systems by Aerotecnica Coltri S.p.A., focusing on filter cartridges and supplementary systems designed to enhance air purity and extend filter life.
Key Components
  • Activated Carbon: Adsorbs various molecules due to its large internal surface area.
  • Molecular Sieve: Separates molecules based on size using uniform pores.
  • CO-catalyst: Converts carbon monoxide to carbon dioxide at room temperature.
Filter Systems
  • Hyperfilter and Megafilter Cartridges: Designed for longer filter life and air purity, with optional Presec system for saturation detection.
  • Supplementary Systems: Include safety valves, stainless steel supports, and external separators.
Operation
  • Compressed air is purified through steps involving separation of oil and water, absorption of residual gases by molecular sieves, and binding of organic impurities by activated carbon.
  • Pressure maintenance valves enhance filter housing life and operational safety.
Optional Features
  • Automatic condensate drain with timer available in various voltages.
  • Presec system for monitoring cartridge saturation, with visual indicators for operational status and alarms.
  • Tornado refrigerator for high-pressure compressed air, improving air quality and reducing corrosion.
Monitoring Systems
  • Multi-Gas Analysis System (SAM): Monitors air quality with sensors for various gases and conditions.
  • Presec System: Provides real-time saturation status of filter cartridges, with automatic compressor shutdown if cartridges are exhausted.
Applications
The systems are applicable in fields such as firefighting, paintball, racing, diving, and industrial uses.
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Catalog excerpts

Purification system-1

Purification systems for breathing air.

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Purification system-2

Purification systems Purification systems Catalogue

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Purification system-3

Purification systems Purification systems Catalogue A profoundly Italian company, Coltri began building high-pressure scuba diving compressors in 1963. The company soon expanded into other fields, including firefighting compressors and industrial gas compressors. Today we are once again looking in a new direction. Ongoing advances in design and manufacture are at the very core of our identity: more than fifty years of continuous development have enabled us to engineer equipment that now sets the benchmark for the industry worldwide. Our commitment to research and development has enabled us to...

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Purification system-4

Purification systems Purification systems Catalogue Constant evolution in design and manufacturing has become the core element of our identity. Research, development, production and assembly take place in the 8,000 square meters of the headquarters thanks to our human value. From Desenzano del Garda, the Company is a byword for Made In Italy quality, reaching 130 countries around the world every day. Research, development, production and assembly in our 8000 m² plant revolve around the “Coltri human value”: over 50 technicians committed to overcoming new challenges in performance, silence, durability,...

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Purification system-5

Purification systems Catalogue International Standard for Breathing Air Composed European Standards American Standards Carbon Dioxide Carbon Monoxide Sulfur dioxide Water / Humidity 78% Nitrogen 21% Oxygen 1% Other gas VOC Volatile organic compounds SO2 Sulfur dioxide NOx Nitrogen oxides CO Carbon Monoxide

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Purification system-6

Purification system Purification system Operating pressure (Standard) Processable air capacity (air inlet temperature in the filter 20° C at 300 bar)1 1 When using a filter cartridge without HOPCALITE CO CATALYST. If a cartridge with CO removal is used, the process air capacity is reduced by about 20%.

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Purification system-7

Purification systems Catalogue ECO-FILTER filter and cartridge composition 1 ECO-FILTER Body • Measured at our facility using ASCO HORA 160 ANALYZER. • Only with special filter cartridge with HOPCALITE CO CATALYST. and up to a maximum concentration of 25 ppm CO in intake air. The compressed clean breathing air then contains a maximum of 5 ppm CO. • The level of CO2 in the intake air must not exceed the maximum level of CO2 as per EN 12021:2014. • Reported values exceed standards:

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Purification system-8

Purification systems Catalogue t&OILLEVEL BE##] iThe Compressor F "COLTRIOILST75* I !§EL NIVEL DEACElS .UTILICE UNICAMENtfJ NCONDENSATE ^0-15 MINUTES ^lcondensado • 15 MINUTOS

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Purification system-9

Eco-filter Purification systems Catalogue Purification steps The condensate separator directs air to the purification system. Air is purified by passing through the components of the ECO-FILTER cartridge. Purified air exits the ECO-FILTER purification system to be directed to the filling hose. The pressure maintenance valve can be installed as an optional accessory.

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Purification system-10

Purification system Purification system Operating pressure (Standard) Processable air capacity (air inlet temperature in the filter 20° C at 300 bar)1 1 When using a filter cartridge without HOPCALITE CO CATALYST. If a cartridge with CO removal is used, the process air capacity is reduced by about 20%.

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Purification system-11

Purification systems Catalogue MAXIFILTER filter and cartridge composition MAXIFILTER Body Stainless steel screws Stainless steel cover Upper cap O-Ring Internal filter cap MAXIFILTER cartridge top cap MAXIFILTER cartridge Lower cap Mesh disc Felt disc Activated carbon Molecular sieve • Measured at our facility using ASCO HORA 160 ANALYZER. • Only with special filter cartridge with HOPCALITE CO CATALYST. and up to a maximum concentration of 25 ppm CO in intake air. The compressed clean breathing air then contains a maximum of 5 ppm CO. • The level of CO2 in the intake air must not exceed the...

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Purification system-12

Purification systems Catalogue MAXIFILTER Breathing air purification flow The air from the condensate separators, dehumidify through the process of condensation/cooling and direct to the filter purifier.

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Purification system-13

Maxifilter Purification systems Catalogue Maxifilter Purification systems Catalogue The condensate separator directs air to the purification system. Air is purified by passing through the components of the MAXIFILTER cartridge. Purified air exits the MAXIFILTER purification system to be directed to the pressure maintenance valve and the filling hoses.

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Purification system-14

Purification system Hyperfilter x2 Operating pressure (Standard) 250 bar / 330 bar / 360 bar 420 bar Operating pressure max. (PS) Processable air capacity (air inlet temperature in the filter 20° C at 300 bar)1 1 When using a filter cartridge without HOPCALITE CO CATALYST. If a cartridge with CO removal is used, the process air capacity is reduced by about 20%.

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Purification system-15

2024 Purification systems Catalogue Filter and HYPERFILTER cartridge composition 1 HYPERFILTER body • Measured at our facility using ASCO HORA 160 ANALYZER. • Only with special filter cartridge with HOPCALITE CO CATALYST. and up to a maximum concentration of 25 ppm CO in intake air. The compressed clean breathing air then contains a maximum of 5 ppm CO. • The level of CO2 in the intake air must not exceed the maximum level of CO2 as per EN 12021:2014. • Reported values exceed standards:

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Purification system-16

Purification systems Catalogue HYPERFILTER breathable air purification flow The air coming from the condensate separators, dehumidify through the process of condensation/cooling and direct to the filter purifier. HEAVY DUTY

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Purification system-17

Hyperfilter 2024 Purification systems Catalogue Purification steps The condensate separator directs air to the purification system. Air is purified by passing through the components of the HYPERFILTER cartridges. Purified air exits the HYPERFILTER purification system to be directed to the pressure maintenance valve and the filling hoses.

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Purification system-18

Purification system Purification system Operating pressure (Standard) Processable air capacity (air inlet temperature in the filter 20° C at 300 bar)1 1 When using a filter cartridge without HOPCALITE CO CATALYST. If a cartridge with CO removal is used, the process air capacity is reduced by about 20%.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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