TDS 3D|CORE™ XPS

TDS 3D|CORE™ XPS

TDS 3D|CORE™ XPS

Product catalog summary
Overview: The document provides technical data and properties of 3D|CORE™ XPS, a polystyrene foam used in ultra-lightweight construction applications. It highlights the foam's compatibility with various resin systems and its applications across different industries.
Specifications:
  • Material: Polystyrene foam with a honeycomb structure.
  • Compatibility: Suitable with Epoxy and PU resin systems, not applicable with Styrene.
  • Properties: Closed-cell foam, ultra-light, thermal stability up to 70°C, processing temperature up to 40°C, excellent surface adhesion, and thermal insulation.
Applications:
  • Ship and Boat Building: Hull, deck, interior.
  • Industrial Components: Sport equipment, furniture.
  • Architecture and Construction: Roofs, walls, panels.
  • Motorsport: Spoiler, bonnet, side elements.
  • Sports & Leisure: Canoe, surfboard.
Processing Methods:
  • Hand lay-up
  • Vacuum Infusion
  • Vacuum Assisted Light-RTM
  • Bonding
Technical Data:
  • Values are based on supplier data and 3D|CORE's evaluations.
  • Measurements are indicative and should be verified with specific component testing.
  • Resin uptake varies by structure: HX (40g/m²/mm), RB (71g/m²/mm), DT (107g/m²/mm).
Notes:
  • Values are indicative and should be verified with specific component testing.
  • Hybrid structures involve foam core filled with Epoxy resin.
  • Tolerances are +/-7 kg/m³.
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Catalog excerpts

TDS 3D|CORE™ XPS-1

3D|CORE™ XPS PROPERTIES AND TECHNICAL DATA Status: 01.02.2021 The 3D|CORE™ XPS is a polystyrene foam which is suitable for ultra-lightweight construction applications. The honeycomb structure provides more flexibility and is easy to handle. The core is applicable with all known Epoxy and PU resin systems. PROPERTIES Closed-cell foam (no water absorption, no re-expansion, no outgassing) Ultra-light foam Long-term thermal stability up to 70°C Processing temperature up to 40°C Easy processing with all known Epoxy and PU resin systems Not applicable with Styrene Homogenous connection of all components Excellent surface adhesion (connection between the surfaces and core) Highly consistent material properties Excellent thermal insulation Integrated flow mesh APPLICATION Ship and boat building: hull, deck, interior Industrial components: sport equipment, furniture Architecture and Construction: roofs, walls, panels Motorsport: spoiler, bonnet, side elements Sports & Leisure: Kanu, Surfboard PROCESSING Hand lay-up Vacuum Infusion Vacuum Assisted Light-RTM Bonding

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TDS 3D|CORE™ XPS-2

3D|CORE™ XPS TECHNICAL DATA Status: 01.02.2021 (1): The values above are the actual values of the suppliers of the precursor material. We cannot give a guarantee for the quality of the values and the related measurements. 3D|CORE primarily evaluates the properties of processing of the individual foam system knowing that the quality of the foam core is essential for the quality of the composite. The size of cavities and the properties have a major influence of the final part. Please regard that every part requires its own calculation of strength and component testing. (NH_17.10.2017) (2): The...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.