MCG User Manual
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DISPENSING EXCELLENCE Multi-Color Gel-Coat System DISPENSING EXCELLENCE INDIANAPOLIS, INDIANA Email gcisales@glascraft.com

About This Manual Before operating, maintaining or servicing any GlasCraft system, read and understand all of the technical and safety literature provided with GlasCraft products. If you do not have the prop- er or related manuals and safety literature for your GlasCraft system, contact your GlasCraft In this GlasCraft technical and safety publica- tion, the following advisories will be provided Is information about the procedure in progress. Is imperative information about equipment Is imperative information about personal safety. The information in this document is intended only to...

Standard Equipment

20300-00 MCG / SSP System * * * * * * * * * * * NOTE - CE Guard kit p/n: 22349-00 is used for 7 European standards. REVISION W

20300-00 MCG / SSP System Parts List

20300-00 MCG / SSP System Parts List

20240-00 Fluid Section Parts List

Repair Parts Kits SSP CATALYST SLAVE PUMP LPA-190-SK See gun manual for repair kits. When adding "ODD" number colors (i.e. third color, fifth color, etc.), you will need one Hardware Kit and one Fluid Section When adding "EVEN" number colors (i.e. fourth color, sixth color, etc.), you will need only one Fluid Section Kit. Material Spray Nozzles Refer to spray gun manual to order optional spray Tip(s) that meet your spray requirements.

MCG / SSP Optional Equipment Connection Diagrams MATERIAL HOSE CATALYST HOSE ASSY ATOMIZE TUBING

MCG / SSP Optional Equipment Connection Diagrams MATERIAL HOSE 22353-01 INDY X CHOPPER OPTION

MCG / SSP Optional Equipment Connection Diagram CATALYST HOSE MATERIAL HOSE ATOMIZE TUBING WITH 3WPG-I0-K CHOPPER OPTION

MCG / SSP Optional Equipment Connection Diagram 22351-00 INDY GEL BOLT ON OPTION

MCG / SSP Optional Equipment Connection Diagram ~ 22351-01 INDY GEL SCREW ON OPTION WITH

MCG / SSP Optional Equipment Connection Diagram B-410 * 9704-03 ~ TOP VIEW * ~ * * * * ~ ~ * ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~22356-00 FORMULA GEL SCREW ON OPTION WITH *22356-01 CHOPPER OPTION NOTE - Remove: 23765-00 Chopper mounting assembly and place 7716-06C set screw in middle tapped hole - (USE LOCTITE MEDIUM STRENGTH TO KEEP FROM LEAKING) Reason: To remove extra weight and bulk from the gun, for gelcoat application. See 23750-00 Formula gun manual for more information. 21

MCG / SSP Optional Equipment Additional Color Installation Instructions 1. Remove end stop plate from existing track assem- 2. Assemble hardware kit components as shown. Tighten Bolts and Nuts ONLY finger-tight until additional track assembly is fitted to existing track assembly. 3. Mount fluid section kit as shown. Be certain to assemble End Stop Plate, P/N 20244-00, to new Fluid Section Mounting Plate, P/N 20253-00, before completing assembly 4. Assemble additional track assembly to existing track assembly. Tighten all bolts and nuts securely. EXISTING TRACK SYSTEM ASSEMBLY

MCG / SSP Optional Equipment Additional Color 5. Assemble material valve and Q.D. Fitting onto material Hose. 6. Install Material Hose, Recirculation Hose, and Mate- Be certain that all fittings, bolts and nuts are tightened securely before operating new Fluid Section Assembly. 7. Follow Start-Up Instruction steps 5 through 13 for initial Fluid Section priming. 8. When priming process is complete, new Fluid Sec-

Operating Your Polyester System Any tool, if used improperly, can be dangerous. Safety is ultimately the responsibility of those using the tool. In like manner, safe operation of polyes- ter processes is the responsibility of those who use such processes and those who operate the equip- ment. This manual outlines procedures to be fol- lowed in conducting polyester operations safely. This system has been specifically designed for use of Polyester Resin ,Gel-Coat ,and Methyl Ethyl Ke- tone Peroxides (MEKP) applications. Other formu- lations or blends considered for use in this equip- ment is...

GlasCraft recommends that the user consult the state and local regulations established for all Safety equip- ment listed. 2.1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated 1. The flammability and explosion dangers of the catalyst normally used - Methyl Ethyl Ketone Peroxide (MEKP). 2. The flammability dangers of clean-up solvents sometimes used (GlasCraft recommends that clean-up solvents be nonflammable), and of resin diluents used, such as styrene. 3. The flammability dangers of...

Safety in handling MEKP depends to a great extent on employee education, proper safety instructions and safe use of the chemicals and equipment. Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP, especially in regards to contamination, heat, friction and impact. They should be thoroughly instructed regarding the proper action to be taken in the storage, use and disposal of MEKP and other hazardous materials used in the laminating In addition, users should make every effort to: with copious quantities of clean water and disposed of in...

The reaction is unpredictable. Prior use of an HHC sol- vent without incident (corrosion or explosion) does NOT mean that such use is safe. These solvents can be dan- gerous alone (as a clean-up or flushing agent) or when used as a component or a coating material. There is no known inhibitor that is effective under all circumstances. Furthermore, the mixing of HHC solvents with other materials or solvents, such as MEK, alcohol, and tolu- ene, may render the inhibitors ineffective. The use of reclaimed solvents is particularly hazardous. Reclaimers may not add any inhibitors. Also, the pos-...

In your main plant, store only enough resin for one day's "NO SMOKING" signs must be posted and observed in all areas where resin is stored and/or used. Referto OSHA Section 1910.94, 1910.106, 1910.107 and consult resin suppliers for more detailed informa- Adequate ventilation (as covered in OSHA Section 1910.94 and NFPA No. 91) is important wherever sol- vents are stored or used, to minimize, confine and ex- haust the solvent vapors. Resin must never be stored in an area where MEKP is Open-top drums should not be used, due to possible contamination and possible catalyzation from overspray...