DISPENSINO EXCELLENCE Dispensing System DISPENSINO EXCELLENCE INDIANAPOLIS. INDIANA Email gcisalcsífiglascraftcom

Parts & Illustrations

About This Manual Before operating, maintaining or servicing any GlasCraft system, read and understand all of the technical and safety literature provided with GlasCraft products. If you do not have the proper or related manuals and safety literature for your GlasCraft sys- tem, contact your GlasCraft distributor or GlasCraft, In this GlasCraft technical and safety publication, the following advisories will be provided where Is information about the procedure in progress. Is imperative information about equipment Is imperative information about personal safety. The information in this document...

Parts & Illustrations 45lbs.(21kg.)/min. Spray or Pour Dispensing System 22023-01 High Pressure Heated Hose Assembly 18006-01 Whip Hose Assembly 17254-XX Probler Gun Assembly • W/ Round Spray Mixing Chamber GC-1239 System User Manual High Pressure Hose Assy., 50 Ft. Required To Complete Hose Electrical Circuit 100 Ft. Minimum Hose Length 1 22023-01 High Pressure Hose Recommended Service Kits 21277-00 Pump Fluid Section Repair Kit 22190-00 Hydraulic Fluid Pump

System Specifications Material Ratio: Material Viscosity: Operating Temperatures: Electrical Requirements: Shipping Weight: Overall Dimensions: Automatic Pneumatic, Solvent-free, Constant 63 Amps @ 208/240 Vac, 50/60 Hz Three Phase 63 Amps @ 380 Vac, 50/60 Hz Three Phase Includes 10' X % l.d. Heated Whip Hose

NUTS INCLUDED WITH SOME PARTS HAVE BEEN REMOVED POR CLARITY

-REMOTE PRESSURE VALVE INCLUDED WITH POWER PAC FITTING SUPPLIED WITH- DRAIN FROM VANE PUMP HOUSING (CASE) REMOVE EXISTING SUPPLIED WITH POWER -FITTING SUPPLIED

MANIFOLD ASSEMBLY SPOOL VALVE INCLUDED WITH

22100-XX M H System Assembly Parts List

22100-XX M H System Assembly Parts List

22140-XX M H Control Box Assembly Parts List

22140-XX M H Control Box Assembly Parts List

22140-XX M H System Generic Ladder Schematic

22140-02 M H System 220 Volt 3 Phase Schematic MOTOR STARTER

22140-03 M H System 380 Volt 3 Phase Schematic _ MOTOR STARTER

22120-00 Fluid Section Assembly

22120-00 Fluid Section Assembly Parts List

22105-00 ISO Heat Exchanger Assembly [HfflflBHI MBULTTAÌWl

22105-00 ISO Heat Exchanger Assembly OVERTEMP DIAGRAM BOTTOM TUBES

22105-00 ISO Heat Exchanger Schematic TUBULATOR SPRING TUBE FITTING TUBE SENSOR ASSEMBLY OVERTEMP SWITCH RIGHT SIDE BOTTOM TUBE HEATER ELEMENT ORANGE WIRE PLATE (UNIVERSAL) When replacing thermocouple p/n: 21074-00, is touching heater element before tightening.

22105-00 ISO Heat Exchanger Assembly Parts List

22110-00 POLY Heat Exchanger Assembly

22110-00 POLY Heat Exchanger Assembly

OVERTEMP DIAGRAM BOTTOM TUBES

22110-00 POLY Heat Exchanger Assembly Schematic TUBULATOR SPRING TUBE SENSOR ASSEMBLY OVERTEMP SWITCH LEFT SIDE BOTTOM TUBE LEFT SIDE RIGHT SIDE RIGHT SIDE BOTTOM TUBE HEATER ELEMENT POLY SIDE- YELLOW WIRE PLATE (UNIVERSAL) When replacing thermocouple p/n: 21074-00, is touching heater element before tightening.

22110-00 POLY Heat Exchanger Assembly Parts List

22023-01 M H Manual Hose Assembly

Typical System Layout Diagram

Typical System Hose Connection 50 Ft. Application

Typical System Hose Connection 100-300 Ft. Applications

Safe Handling And Use Of Urethane Foam Any tool, if used improperly, can be dangerous. Safety is ultimately the responsibility of those using the tool. In like manner, safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment. This manual outlines procedures to be followed in conducting polyester op- erations safely. All personnel involved in dispensing operations should read and understand this manual. It is most important that equipment operators, maintenance, and supervi- sory personnel understand the requirements for safe...

To avoid moisture contamination, do not open contain- ers until ready for use. After use, the remaining material should be re-sealed in the original container and stored in areas away from moisture. During clean-up of spilled isocyanate component, respira- tors, gloves and eye protection must be worn. Isocyanates which have been spilled can be controlled by covering them with dry sawdust and/or other absorbent, inert mate- rials. Care should be taken to avoid skin contact. The ab- sorbent material and the absorbed isocyanate should be collected promptly, placed in an open-top container, and treated...

If you are now using Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galva- nized wetted parts, IMMEDIATELY TAKE THE FOLLOWING STEPS: Empty system, shut-off completely depressur- ize in accordance with equipment service instructions. Remove equipment from service, disassemble in accordance with equipment servicing instructions. Inspect all parts for corrosion and/or wear. Re- place any damaged parts. Thoroughly clean all parts of the equipment with a non-halogenated solvent and reassemble in accor- dance with equipment servicing instructions. Flush equipment with...

If a person accidentally swallows Isocyanate, large amounts of water should be swallowed Immediately. Vomiting should then be induced by patient sticking his finger down his throat, or by swallowing large quantities of warm salt water or warm soapy water. After vomiting, more water should be taken to dilute isocyanate further. CONTACT PHYSICIAN IMMEDIATELY. Hazardous concentrations of some chemical vapors ex- ist before they can be smelted. Chemical component suppliers should be contacted to determine at what concentrations the vapors of the chemicals they supply become dangerous, and the procedures...

Assembly Instructions The GlasCraft MH System is factory assembled. If any questions arise concerning air or electrical connections, please refer to illustrations located in the forward portion of this User Manual or contact your GlasCraft distribu- Fluid Line Connection The material hoses that bring Isocyanate and Poly- ol chemicals and the air from the machine to the gun should be connected as follows. Required Tools: 2. Couple hoses together with supplied union fittings 3. a. Hold crimp fitting hex (3/4"), and union fitting — together, allowing the hose to hold it's natural line. b. Using...