Catalogue 2008 Sailing Catalog
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ALUMINUM TUBING & SPINNAKER POLE KITS
ALUMINUM TUBING
Clear anodized to military specification (triple commercial). Prime marine alloy 6063-T6. All tubing sold in stock lengths.
Stock Wt./ Part No. O.D. Lengths Wall I.D. Ft.
500015
1-1/4"
20'
.050"
1.150"
.22 lbs
500018
1-1/2"
226"
.065"
1.370"
.35 lbs
408002
1-1/2"
72"
.065"
1.370"
.35 lbs
301005
1-1/2"
7'6"
.065"
1.370"
.35 lbs
500020
2"
216"
.065"
1.870"
.47 lbs
408003
2"
72"
.065"
1.870"
.47 lbs
401004
2"
9'1"
.065"
1.870"
.47 lbs
301006
2"
9'4"
.065"
1.870"
.47 lbs
301058
2-1/2"
20'2"
.083"
2.334"
.74 lbs
301056
2-1/2"
9'
.083"
2.334"
.74 lbs
301057
2-1/2"
11'2"
.083"
2.334"
.74 lbs
301065
3"
11'2"
.083"
2.835"
1.00 lb
301072
3"
12'2"
.083"
2.835"
1.00 lb
301019
3"
13'
.083"
2.835"
1.00 lb
301063
3"
16'
.083"
2.835"
1.00 lb
301030
3"
23'4"
.083"
2.835"
1.28 lb
301061
3-1/2"
24'4"
.120"
3.260"
1.50 lb
403004
3-1/2"
12'2"
.120"
3.260"
1.50 lb
301059
3-1/2"
14'
.120"
3.260"
1.50 lb
301024
3-1/2"
15'
.120"
3.260"
1.50 lb
301003
4"
20'
.120"
3.750"
1.72 lb
301069
4-1/2"
20'
.120"
4.260"
1.94 lb
ADAPTING COLLARS
For sleeving Forespar® spinnaker pole end-fittings for use on larger diameter tubing, and other applications.
Part No.
Model No.
Adapts:
304049
AC-2 "ULTRA"
2.00" to 2.50"
304048
AC-3 "ULTRA"
3.00" to 3.50"
309020
AC-4 (Aluminum)
4.00" to 4.50"
309082
AC-5 (Aluminum)
5.00" to 3.00"
309083
AC-6 (Aluminum)
6.00" to 3.00"
304085
"ULTRA"
3.00" to 4.00"
304086
"ULTRA"
3.00" to 4.50"
* CUSTOM TUBING IS ALSO AVAILABLE BY THE FOOT, CALL FOR PRICING
TECH. TIPS - ABOUT ULTRA STYLE END FITTINGS
Proper attachment of Ultra style end fittings to carbon & aluminum tubes
Forespar® Ultra Series composite ends requires careful attention to fasteners style and placement. The Ultra material is extremely strong and durable at half the weight of their aluminum counterparts but require the use of pan head machine screws-not rivets or glue-for proper attachment to carbon or aluminum tubing. Drill and tap the holes.
Placement of the fasteners is also critical to the strength of the attachment to the pole, especially when an adapting collar (i.e. 2" ends on 2-1/2" tube)
is used.
The S/S PHMS (pan-head machine screws) must be placed so they engage the adapting collar and the core of the end fitting to the tube. The fasteners for aluminum tubes should be placed 1/2" back from the end of the tube onto the (flange) collar on 2-1/2" and 3-1/2" sizes and the basic ends without collars on 2" & 3" sizes. Use a minimum of 4) 10-24 PHMS on ends 2", 2-1/2" and 3" and 5) on 3-1/2" to 4". 6) or more 1/4-20 PHMS may be needed on larger diameter tubes. On carbon tubes, place the fasteners 3/4" back from the end of the tube.
Be careful not to drill into the spring/piston housing on either style end (UTR & UXP) and not to hit the "set screws" on the sides (left and right side on the core) of the UTR style ends. Be sure to offset your hole pattern to clear these components and double check before you drill and tap! On carbon tubes, be sure not to over tighten and stress or crack the fiber laminate. If the carbon tube does not fit to the end fittings tight, wrap 2" masking tape around the core (bury of the end) until you achieve a snug fit.
PE-3SF & PE-3SC PAD-EYES
To compliment our medium size Whisker Poles (LC 10-18); Forespar® designed the stainless steel PE-3SF & PE-3SC Mast Pad Eyes. Measuring 2-3/4" x 2", both pad-eyes have inside ring diameters of 1-5/8". PE-3SF is for flat mast surfaces. PE-3SC is slightly bent to better accommodate a curved mast.
#400001
#400002
SMALL BOAT SPINNAKER POLE KITS
Each kit includes anodized aluminum tubing, Nylon latching end fittings, nylon lanyard, pad-eye and epoxy kit. One end is loose so you can cut tubing to desired over-all length and then fasten end fitting with epoxy supplied. Less than 10 minutes to complete.
#400012
Part No.
Model No.
45
PE-3SF (Flat Base) PE-3SC (Curved Base) PE-3-SSF w/ struts (Flat Base)
SEE REPLACEMENT PARTS PAGE
400001 400002 400012
Part No.
Model No.
Size/Weight
1" dia.-6' Kit/4 lbs.
1 Kit/4.5 lbs.
303600 303700
Mini-6 Mini-7
8
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