Trophy Gravity - 80 Pages

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Trophy Gravity
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Catalog excerpts

SERVICE MANUAL BINKS “TROPHY” SERIES GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS (2466-XXXX-XXXX) II 2 G X Binks Trophy Series Gravity Spray Gun is the premier spray gun for use in gravity feed spray applications and sets a new standard in durability, ergonomics, and atomization. The lightweight ergonomic design offers unsurpassed comfort and control. The latest advanced atomization technology has been incorporated for achieving consistent, fine finishes when spraying a wide range of industrial coating applications. Binks Trophy Series Gravity Spray Guns are offered in three different atomization technologies: HVLP, LVMP and Conventional. SPECIFICATIONS Maximum Air Pressure The Trophy HVLP Series of Spray Guns can be used to operate at high transfer efficiencies in compliance with “California South Coast Air Quality Management District” regulations as a High Volume, Low Pressure spray gun. Anodized Aluminum Fluid Path Stainless Steel Fluid Inlet Size Wetted Parts Stainless Steel & PTFE IMPORTANT! DO NOT DESTROY It is the customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Binks representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.

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EN In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. Hazards or unsafe practices which could result in minor personal injury, product or property damage. Important installation, operation or maintenance information. Read the following warnings before using this equipment. READ THE MANUAL Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation...

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EN TYPES OF INSTALLATION Oil & Water Extractor Air pressure for atomization is regulated at the extractor. The flow of the fluid is adjusted by the fluid valve control knob on gun, viscosity of paint and air pressure. GRAVITY FEED HOOKUP On gravity-feed spray guns the cup is located above the gun. The force of gravity pushes the fluid into the gun. Advantages: this method offers quick color changes and convenience on small jobs or touch-up applications. Gravity spray guns are able to use all of the coating—reducing waste. AIR PRESSURE Atomizing pressure must be set properly to allow for the drop...

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EN BINKS “TROPHY” SERIES GRAVITY SPRAY GUN NOTE All gravity feed spray guns include 900cc aluminum cup (54-6106). Side port adjusting valve can be used as an optional air adjusting valve. NUMBERING SYSTEM FOR FULL SIZE BINKS “TROPHY” SERIES GRAVITY SPRAY GUNS 2466 – XXXX – XXXX CUP DESIGNATION 0 NO CUP G GRAVITY CUP GRAVITY FEED GUN ORIFICE SIZES 12 1.2 MM 14 1.4 MM 16 1.6 MM 18 1.8 MM NEEDLE MATERIAL S STAINLESS (HARDENED) ATOMIZATION TECHNOLOGY CN CONVENTIONAL LV LVMP HV HVLP AIR CAP DESIGNATION 10 Series CONVENTIONAL 20 Series LVMP 30 Series HVLP See charts on page 6 for complete gun assemblies.

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EN CHART 1: BINKS “TROPHY” SERIES GRAVITY SPRAY GUN PARTS LIST ITEM NO. PART NUMBER PART NUMBER KNOB – NEEDLE ADJUSTING NEEDLE PACKING KIT (STANDARD) ❏ n NEEDLE PACKING (STANDARD) t AIR CAP RETAINING RING ASSEMBLY FLUID NOZZLE SIDE PORT VALVE ASSEMBLY + SIDE PORT STEM FRONT SEAL – AIR VALVE GUN BODY WITH FLUID INLET FRONT AIR VALVE SEAL TOOL – SEAL INSERTION REAR SEAL – AIR VALVE NEEDLE – STAINLESS STEEL (STD.) CHART 2: STAINLESS STEEL (HARDENED) FLUID NOZZLES – STD. STAINLESS FLUID NOZZLE ORIFICE SIZE FUID NOZZLE PART NUMBER ALSO AVAILABLE IN KIT OF 3 PARTS INCLUDED IN CHART 3: TEST AIR CAP KITS...

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EN BINKS “TROPHY” SERIES GRAVITY SPRAY GUN NEEDLE AND NOZZLE SELECTION GUIDE CHART 4: CONVENTIONAL GUN SET-UPS TYPE OF FLUID TO BE SPRAYED COMPLETE GUN ASSEMBLY PART NUMBER CHART 5: LVMP GUN SET-UPS TYPE OF FLUID TO BE SPRAYED 15-19 sec. Zahn 2 cup wash primers, dyes, stains, solvents, water, inks, sealers, laquers, lubricants, zinc chromates, acrylics 15-19 sec. Zahn 2 cup wash primers, dyes, stains, solvents, water, inks, sealers, laquers, lubricants, zinc chromates, acrylics 20-30 sec. Zahn 2 cup synthetic enamels, varnishes, shellacs, fillers, primers, epoxies, urethanes, lubricants, wax emulsions,...

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EN BINKS “TROPHY” SERIES GRAVITY SPRAY GUN AIR CAP AND FLUID NOZZLE SELECTION CHARTS CHART 7: CONVENTIONAL AIR CAP AND FLUID NOZZLE SELECTION CHART Air Cap Spray Pattern Range Fluid Nozzle Typical Coatings Lacquers, Enamels, Top Coats, Low Viscosity Adhesives CHART 8: LVMP – LOW VOLUME MEDIUM PRESSURE AIR CAP AND FLUID NOZZLE SELECTION CHART Air Cap Spray Pattern Range Fluid Nozzle Typical Coatings Lacquers, Enamels, Top Coats, Low Viscosity Adhesives Small Pattern Applications of Stains, Lacquers, Enamels, Acrylics CHART 9: HVLP – HIGH VOLUME LOW PRESSURE AIR CAP AND FLUID NOZZLE SELECTION CHART...

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9. finish is too wet, reduce fluid flow by turning fluid If adjusting knob (24) clockwise. If atomization is too coarse, increase inlet air pressure. If too fine, reduce inlet pressure. 10. he pattern size can be reduced by turning sideport T control (9) clockwise. 11. old gun perpendicular to surface being sprayed. Arcing H or tilting may result in uneven coating. 12. he recommended spray distance is 8 inches. T 13. pray edges first. Overlap each stroke a minimum of S 75%. Move gun at a constant speed. 14. lways turn off air supply and relieve pressure when gun A is not in use. For maximum transfer...

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REMOVAL AND INSTALLATION PROCEDURES NEEDLE AND VALVE DISASSEMBLY AND ASSEMBLY FIG.1

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EN MAINTENANCE – FLUID NOZZLE AND BAFFLE REMOVAL AND INSTALLATION FIG.1 AIR CAP INDEX PIN (54-6184) INSTALLATION (OPTIONAL – 90° INCREMENTS INDEXING FEATURE) FIG.1

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EN MAINTENANCE – NEEDLE PACKING REMOVAL AND INSTALLATION FIG.1 MAINTENANCE – SIDEPORT REMOVAL AND INSTALLATION FIG.1

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Heavy top or bottom pattern Horn holes plugged. Obstruction on top or bottom of fluid tip. Cap and/or tip seat dirty. Clean. Ream with non-metallic point. Clean. Clean. Heavy right or left side pattern Left or right side horn holes plugged. Dirt on left or right side of fluid tip. Clean. Ream with non-metallic point. Clean. Remedies for the top-heavy, bottom-heavy, right-heavy, and left-heavy patterns: 1. etermine if the obstruction is on the air cap or the fluid tip. Do this by making a test D spray pattern. Then, rotate the cap one-half turn and spray another pattern. If the defect is inverted,...

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